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Dextra’s Quarterly Newsletter: Connection #9

Icon Siam, new heights on Bangkok’s riverside

Double tower project aims to give back its glamour
to the banks of the Chao Phraya

On the right bank of the Chao Phraya river, the Icon Siam complex, consisting of two towers and a shopping mall, is currently reaching for new heights.

 

两座塔预计高度分别达到280m(SuperLux Tower)和315m(Magnolia Tower)。因此,白玉兰塔将略高于 2015 年以来曼谷最高的建筑 MahaNakhon 塔。

 

Dextra is supplying Thai-Obayashi (contractor of the shopping mall structure) and Italian-Thai (contractor of both towers) with its Bartec rebar splicing solution.

 

Dextra 工程师直接在现场进行操作员培训并进行预防性维护,以保证螺纹生产的最大产量。

 

In total, more than 800,000 Bartec rebar couplers and 20,000 Bartec Headed Bars are being used in foundations and superstructure in the following applications:

 

 

 

 

 

 

L-shaped dowel bars (wall-slab connections)

This is a typical application used in foundation D-Walls to avoid protruding rebar. it is also used in the superstructure to allow the sliding formwork to climb up without any disturbance

用端锚替代钩杆

当墙体钢筋特别拥挤时,使用带头钢筋(也称为端锚)可以将钢筋锚固在墙上,而无需产生钩子。

剪力墙中的双端连接

该解决方案允许通过桥接两个水平板或梁来在柱或墙内创建连续性。

用于复合结构的焊接接头

有时需要从钢结构开始加固。在这种情况下,可焊接接头是理想的解决方案:它们由低碳钢制成,可以轻松焊接,并可以连接到螺纹钢筋。

Riyadh Metro progress

Dextra supplied multiple packages of this new urban transportation system

利雅得地铁 is a massive urban transit system project under construction in the capital of Saudi Arabia

The new transportation system will feature 85 stations, built along 6 lines, for a total rail length of 176km.

It is expected that the system will serve at least 1 million passengers daily at its inauguration in 2018.

For this large infrastructure project, Dextra has been involved in several stations and packages.

Anchoring station perimeter walls

Splicing rebar across station

1/ Ground Anchors

During the excavation phase and before proceeding with the general construction works, the retaining walls of the excavation area need to be anchored to the background. This will prevent any wall displacement and guarantee the safety of operations.

For that purpose, Dextra supplied steel ground anchors installed at the station perimeter. Each system is based on a high-tensile fully threaded bar, coming with nut and plate, and grouted to provide bonding with the soil.

2/ Unitec bolted couplers

巴特克, the leading coupler solution in the Middle East, was used for rebar connection in slabs, columns and wall connections.

Unitec bolted couplers have also been used on various parts of the project. Typically, Unitec is applied when the rebar cannot be threaded and lap lengths are too short for a correct splice.

In such cases Unitec provides a convenient and full performance connection, while only requiring a standard impact wrench to lock the connection

The sky is the limit!

Discover the list of the tallest building Dextra ever worked on!

Do you know them all?

BITEC roof tension bar systems > Installation complete!

298 tension bar sets now support the roof of the exhibition center’s expansion,
with tendons exceeding 50 meters length

Facebook Menlo Park > Phase 2 👍

Foundation works of Facebook campus expansion going full speed with Bartec

Facebook is currently undergoing the phase two of its headquarter expansion in Menlo Park, California. Dextra is involved supplying its renowned Bartec rebar splicing solution.

Bartec couplers are used for the vertical connection of cages used in the foundation piles.

In complement to the Bartec couplers, the threading service for this project is provided by Dextra’s local partner and fabricator Gerdau, which is running the rebar preparation operations with Dextra equipment from their workshop.

Did you know…

… there is a Dextra Group division specializing in project forwarding?

Dextra Transport, part of Dextra Group, is a division specialized into XXL industrial project forwarding. Our expert team guides customer with project cargo forwarding solutions, involving large modules through through every step of the way: from the engineering behind the lifting, sea fastening, project planning, insurance, custom and of course operations coordination.

Dextra’s Quarterly Newsletter: Connection #8

Heavy lifting of offshore viaduct elements

Dextra systems are used for the new Route du Littoral project, Reunion Island

On the French island of La Réunion (located 700 km East off the coast of Madagascar), a joint venture composed of contractors VINCI Construction Grands Projets, Bouygues Travaux Publics, Dodin Campenon Bernard and Demathieu Bard, is currently building a new offshore elevated 2×2-lanes viaduct of 13 kilometers, which aims to replace the older unsafe road structure, located along the coast and frequently damaged by rockfall.

For this large project, VINCI is operating a large custom-made platform named “Zourite” to position, lift and sink heavy precast bridge piles – an engineering challenge considering the individual weight of the elements: up to 4,800 tons for the base of piles!

The JV members and Dextra worked together to design a lifting system based on M64 smooth bar systems in high performance grade 930/1080, with each system withstanding loads up to 200 tons.

each anchored to concrete thanks to 8 Dextra bar systems.

A total of 32 bar systems are anchored directly into the concrete base of each pile and post-tensioned using a hydraulic rotary jack before lifting.

Once the base reaches its final location, the top part of the anchorage is dismantled by divers so it can be reused for the installation of other piles.

The first piles have been installed at the end of August. A total a 48 piles will support the Route du Littoral viaduct, all lifted thanks to more than 1,500+ Dextra bars.

Bangkok’s MahaNakhon

inaugurated in a storm of light

Bangkok’s MahaNakhon tower, the highest residential tower of Asia and the highest tower in Thailand (314 meters), was inaugurated at the end of August with a spectacular light show!

Bangkokians were able to witness the light emanating from the pixelated areas of the facade several consecutive nights.

For the construction of the tower, Dextra supplied contractor Bouygues-Thai with Bartec rebar coupler solutions and rebar preparation services. Couplers were used for the connection of the core wall to the mega columns. Bartec End anchors were also provided for the 5.0 to 9.0 meters thick mat foundation.

In addition to couplers, Dextra Architectural Tension Bar systems have also been installed in the rooftop skybar.

Grand Paris Express:

Composite Active Anchors installed

Franki Foundations 和 Atlas Foundations 安装了 ASTEC 主动锚,用于稳定巴黎北部 Bagneux 车站(地铁 M4 延伸线和未来的 M15)的挖掘工程。该解决方案已获得工程咨询公司 SYSTRA 的批准用于该项目。

ASTEC Active Anchors are the preferred solution for subway stations works as Tunnel Boring Machines and earth-moving equipment can simply cut the anchors’ FRP tendons at any stage, eliminating any need of unreliable and costly removal of anchors.

继中东众多成功项目之后,这是 ASTEC 主动锚首次在欧洲安装。

Multitower residential complex

built at precast speed

Dream Acres is a large residential complex (330,000 sq. m. area) located east of Bangalore in India.

The ambitious real estate program features 13 towers of 14 floors built in a record time thanks to the use of precast elements produced in a state-of-the-art purpose-built factory next to the construction site.

Groutec couplers are employed for the swift connection of precast elements either to a footing or directly to another precast element. Groutec couplers advantageously splice load-bearing elements together, ensuring a high performance connection and speeding up installation compared to more traditional wet in-situ joint methods.

The Bartec coupler system is used across Dream Acres for cast-in-situ applications as well as inside the precast elements. Dextra India also provides all rebar preparation services.

Congratulations to developer Sobha Ltd. for already completing the first towers ahead of schedule.

The Dextra teams are looking forward to more successful precast and in-situ connections on the next phases of the project!

Support for AutoDesk Revit 2017

AutoDesk software now features a dedicated tool to insert rebar couplers

Autodesk recently released the latest version of Revit, its main 3D drawing and architectural software. The 2017 version of the app now includes a new rebar couplers and end anchors tool, directly available from the tool bar.

To support this new feature, Dextra released all its coupler range in Revit Product Family format so it is now very simple to browse and insert couplers into your structure.

All Revit Family attribute files can be downloaded directly from the Downloads section of Dextra website after registration and log in. All instructions for installation are available into the package.

Contact our BIM team at [email protected] if you have any question regarding the use of our tools.

Bangkok teams running for charity

A charity run for the Thai Liver Foundation took place on 9th of October

67 runners from Dextra’s Bangkok Factory and Headquarter office have joined a charity run in favor of the Thai Liver Association on Sunday 9th of October.

The event took place at Suan Luang Rama 9 park, a large area located a few kilometers away from Dextra’s main factory.

Congratulations to the Dextra team for completing this challenge and successfully raising awareness and donations for the Thai Liver Foundation.

Dextra’s Quarterly Newsletter: Connection #7

Bridge across Kuwait Bay

Clever solutions for piling works on the Doha Link project

Piling and equipmentsDoha Link is a 12.4km project connecting Kuwait City (from Shuwaikh Port) to Doha Area. It will ultimately solve traffic congestion and offer a direct itinerary between the two areas thanks to a 7.7km bridge built on shallow waters across the Kuwait Bay.

Two different Dextra solutions are currently used for the piling works on the Doha Link project:

>> Rolltec® couplers for large diameter rebars (32, 36 and 40mm) are used onshore and offshore for the connection of cages and piers. Two grades of rebar are used across the project: ASTM Grade 60 and Grade 80. Rolltec being compatible by design with the higher ASTM Grade 80, same couplers may be used on all applications, simplifying stock keeping. In addition, smaller diameters couplers for rebars 12mm and 16mm are being used in the superstructure and the footing of light poles.There are currently 4 actively running Rolltec threading equipment on site. Dextra team provides continuous support to the contractor GS Engineering & Construction to maintain rebar production at the productivity level and quality standards required.

>> Sonitec®. With large piles of 2.5m diameter and 60m depth in average, it was compulsory for GS E&C to conduct sonic logging tests to examine the integrity of concrete piles, requiring to install 8 tubes in each cage. Dextra Sonitec was the preferred choice of the contractor thanks to its light weight and unique Push-Fit® connection feature. Sonitec provides enough flexibility during the cage construction, lifting and assembly to remove needs for additional time-consuming welding operations.

Doha Link, which delivery is expected on time end of 2018, will also be linked through an interchange to Jaber Causeway, another bridge project located north of Kuwait City, on which Dextra is also supplying its solutions.

Composite Active Anchors for Doha Metro

CFRP anchors and Soft-Eye combined for an easy TBM breakthrough

For underground works, e.g. metro stations, ASTEC Active Anchors can be used in combination with D-Wall Soft-Eyes to temporarily anchor the retaining wall during excavation works. At TBM breakthrough, the CFRP (Carbon-fiber–reinforced polymer) anchor tendons will be cut together with the Soft-Eye, saving an important amount of time and work.

For the Mshereib Station, 150 multi-tendons Active Anchors combined with 8 ASTEC Soft-Eyes have been supplied to the SOQ Joint Venture (composed of Samsung C&T, Obrascon Huarte Lain & Qatar Building Company), and under the supervision of consulting firm Mott MacDonald.

Next generation of threading equipment ready for roll-out

Dextra’s new model of thread-rolling equipment for rebar end preparation is now available.

From the rebar introduction, all operations are now automated until thread completion. The operator can just step back and monitor the work being done!

Threading times have been reduced drastically to reach a mere 20sec per bar end on average.

Furthermore, on-board computer now allows to retrieve a wealth of data, including machine status monitoring and production statistics.

Higher grades that ease the job

BESIX chose Dextra Marine Tie Rods Gr. 700 for Douala’s Quay 51 extension

Belgian contractor BESIX recently installed Dextra marine tie rods and accessories on Pier 51 (a 165 meter quay wall) of Douala Port in Cameroon. The diameter of the bars could be reduced on this project thanks to the use of Grade 700 steel rods, allowing a higher performance-per-ton ratio, making onsite handling and installation significantly easier.

Tension bars for flying tents

The Dextra tension bar range for architectural applications is designed with flexibility in mind so designers can fully express their creativity. No other range on the market offers such a large selection of diameters, accessories and finishes. It’s all about finding the right combination to match your design.

Higher steel grades will also allow to keep your bar structure as thin and discreet as possible.

This is the solution chosen at Sabah Al-Salem Kuwait University City, where more than 1,000 tension bar sets are supporting the floating tent-shaped structures that provide shades to all parking areas.

Running for good

Peak24 is an annual race in Hong Kong raising awareness about human trafficking

Congratulations to our Hong Kong and Guangzhou colleagues Aileen, Jenny, Shirley, Michelle, Steven, Kelvin, Keefe, Michael, Owen and Navy for running in the name of Dextra at PEAK24, an annual charity race raising awareness and funds against human trafficking.

Dextra’s Quarterly Newsletter: Connection #6

World’s highest tower on the way (up)!

The tower which will soon become the highest building in the world is currently being built in Saudi Arabia.

Jeddah Tower (previously called Kingdom Tower) is expected to break the one-kilometer mark, making it 180 meters higher than the Burj Khalifa Tower in Dubai,

The tower structure has been engineered by consulting firm Thornton Tomasetti and is built by contractor Saudi Bin Laden, to which Dextra is delivering through the support of its partner Bahra Steel.

吉达塔最终将拥有一家拥有 200 间客房的四季酒店、服务式公寓、几层办公室和一个天文台。总共 59 部电梯将允许游客在楼层之间移动。

To support this engineering prowess, Dextra is proudly delivering Bartec Couplers for both foundations and superstructure packages. Two main types of Bartec couplers are used: Standard and Bridging, used for cage connections.

Architectural Bars: Extra-long tension bar systems at BITEC

The new expansion of Bangkok’s exhibition center uses assemblies over 50 meters long

Dextra supplied contractor Italian-Thai with tension bars to support the roof structure of the expansion of BITEC, a leading exhibition and convention center in central Bangkok. Installation has already started and will finish this year.

Dextra delivered 298 assemblies in various diameters, each composed of multiple bars connected with couplers and turnbuckles and anchored to the structure with fork ends, with total assembly lengths in several cases exceeding 50 meters long (average 33 meters).

For such large structures, tension bars offer a number of advantages compared to other “tensioning” solutions: lower elongation under loads, lower post tensioning forces required, better resistance to corrosion, reduced long terms relaxation and reduced maintenance and surveillance costs.

 

Couplers and headed bars in oil & gas precast pipe

racksRebar couplers are fastest and most reliable way to assemble precast pipe racks

After Reliance Jamnagar Refinery in India, the largest in the world, Dextra has now started supplying another massive petrochemical complex, Petronas’ RAPID (Refinery and Petrochemical Integrated Development Project) in Malaysia. Those two projects highlight the benefits of using rebar couplers and end anchors to quickly raise pipe rack structures.

First, in foundations and long precast elements, standard rebar couplers can be used to connect the reinforcement.

To connect precast elements together without need of in situ joints, the best solution is to take advantage of Groutec, a hybrid coupler solution featuring a threaded end to connect reinforcement and a large cavity for grouting.

Groutec couplers are commonly used for vertical applications: at the footing of column, or in the structure for the vertical connection of beams and columns.

Alternatively, Groutec can also be used horizontally together with headed bars to connect a beam to a column. Please contact us for more information.

New metro lines in France:
Expansion of Paris Metro Line 14 and new Rennes Line B

Dextra supplied multiple packages on both projects with its Fortec rebar couplers

Expansion of Line 14 is part of the Grand Paris Express urban transportation plan. The fast subway line’s expansion will soon cut through Paris to go all the way North to Saint Ouen. Dextra supplied more than 70,000 Fortec couplers used in the stations of Orsay and Pont Cardinet.

In Rennes, Western France, Dextra is successfully delivering Fortec and Rolltec rebar couplers in all four packages constituting the 15 stations and 12.6 kilometers (part elevated, part underground) of the new Line B of the Rennes subway network. Couplers are used in various locations such as retrieval shaft, stations and trenches between stations.

Expansion of Manila’s North Luzon express way

Dextra has started supplying rebar couplers for the extension of the elevated 2×2 lanes North Luzon Express Way, located in the North of Manila. “NLEX” is major infrastructure development in Philippines, and part of a broader 84-km road network aiming to decongest metropolitan Manilla and give better access to the capital’s ports and airports.

Dextra is supplying fabricator Steel Asia Manufacturing and contractor Leighton with Bartec couplers of diameters 28 and 36 used vertically to connect reinforcing bars in pylons. Couplers are also embedded in the precast girders for future connections, ensuring continuity with cast in situ cross head beams.

Dextra’s Quarterly Newsletter: Connection #5

Qatar Mega Reservoir now on the way!

More than 300,000 epoxy-coated couplers already delivered

Qatar’s General Electricity & Water Corporation (KAHRAMAA) is currently building an ambitious new structure which aims to store the equivalent of 7 days of national consumption of fresh water at WHO (World Health Organization) standard’s quality.

5 brand new reservoirs of 3.5 million m3 each are currently being built, among the largest of their kind in the world.

For this ambitious project, Dextra Middle East already delivered more than 300,000 Bartec coupler to the fabricators and contractors involved on the different packages.

Project requirements regarding corrosion protection specify that the complete reinforcement should be epoxy coated. All Bartec couplers also fulfil this requirement, giving them a distinctive green look.

Couplers are used in the raft and columns all over the different reservoirs as a way to avoid steel congestion and generate savings.

The first phase of steel works construction scheduled is expected to be completed within 3 years.

Architectural Bar Systems product range updated

A new stainless tension bar design and more diameters are available!

Dextra has enhanced its Architectural Bar Systems range, which consists of 3 main products in different steel grades:

  • Carbon Steel Tension Bars (from M16 to M162)
  • Carbon Steel Compression Struts (M16 to M113)
  • Stainless Steel Tension Bars (from M16 to M108) with a new fork design (picture above).

For more information, please refer to the updated documentation.

AutoCad & Tekla tools available
for Bartec / Griptec / Rolltec & Groutec couplers

Dextra releases a new update for its Autocad & Tekla tools

Dextra is releasing a full update of its rebar coupler design tools for Autocad (from version 2010) and Tekla (from version 19 ).

The new Autocad Palette tool will allow you to quickly insert couplers in your drawings, modify sizes even after insertion, track quantities and run bill of materials.

Tekla components allow drag-&-drop inside your workspace with automatic rebar size recognition to save time.

The whole Dextra range is supported (standard/position, transition splice, caging assemblies, headed bars and Groutec for precast applications).

Groutec precast couplers for office buildings in London

Dextra Europe supplied Byrnes Bros with Groutec couplers for the connection of precast panels

The London building market is one of the most dynamic in Europe. UK contractors increasingly take advantage of the benefits of precast technology to speed up construction schedule.

In London, for the new London Wall Place office building, Byrnes Bros used Groutec couplers to connect their precast panels more quickly and efficiently, without the need for wet joints.

Find out about Groutec coupler in our brochure

Rio Airport increases parking capacity using Rolltec


Rolltec was used in column and beam precast elements

Dextra Brazil recently supplied contractor Odebrecht with Rolltec rebar couplers for the construction of new car parks supporting the growth of Rio Galeão International Airport, Brazil’s second largest airport in number of passengers.

The precast manufacturer CPI Engenharia has built precast elements with protruding Rolltec-threaded bars. Rolltec couplers are then used in the connection of precast column and beams, saving time on construction schedule.

Construction is aimed to finish at the beginning of 2016 in time for the Rio Olympics.

Dextra’s Quarterly Newsletter: Connection #4

中国核历史的另一部分

Griptec on the first 100% Chinese design reactor

7 月,第一批 Griptec 连接器在中国福建省福清核电站 5 号反应堆现场生产。

Dextra is thrilled to be part of the construction of the first reactor to be built after a 100% Chinese design. 400,000 Griptec connections will be used in the next 5 years, mainly in the aircraft protective shell.

Griptec 凭借其独特的性能和可测试 100% 连接的自动打样流程,成为核工业的首选钢筋拼接解决方案。

Griptec has been supplied to nuclear projects like Taishan EPR 2&3 in China and Flamanville EPR 3 in France.

More about Griptec in our product brochure:

XXL ball cages for tie rods project in Sète, Southern France


74 ball cages of 870 kg were installed at Sète Quay H

Soletanche Bachy commissioned Dextra with the delivery of tie rods for Quay H container terminal in Sète, France.

Ball cages for M160 tie rods have been installed into the diaphragm walls (one ball cage per panel).

Dextra will supply a total of 74 assemblies, all fitted with articulated couplers (hinge couplers).

Advanced rock bolt solutions now available!

Dextra expands its geotechnical range with two new systems

Dextra Friction Bolts allow a fast and clean rock bolting for all tunneling and mining applications. No grouting is necessary as the steel tube is expanded with high water pressure.

Dextra Hollow Self Drilling Bolts are based on a 3-in-1 concept with the hollow steel bar acting as drill rod, reinforcement bar and grouting pipe. They are available in steel or FRP and are suitable for the most difficult ground conditions.

Deliveries on track for London Crossrail

Griptec installation is continuing in several packages and stations

Crossrail is the largest engineering project in Europe. It is a major part of Transport for London’s investment programme and the largest addition to the transport system for 50 years.

The 118-km east-west rail link across Greater London will run from Reading and Heathrow in the west to Shenfield and Abbey Wood in the east.

Dextra has been delivering more than 600,000 Griptec connections on more than 20 packages since 2013, including stations such as Liverpool street, Paddington, Bond Street and Canary Wharf.

Segments are expected to start operating progressively, with full completion scheduled for December 2019.

Facebook Likes Dextra for its headquarter expansion

Dextra supplied the rebar couplers used in the new building designed by Frank Gehry

Tech companies are well known for their radical approach to the organization of work space. Facebook’s expansion of Menlo Park headquarter is no exception.

Designed by the famous architect Frank Gehry, the new building features the largest open-plan office in the world, innovative collaborative spaces and a  gigantic 37,000 sqm rooftop garden.

For this project, Dextra supplied Bartec couplers as well as Headed Bars through Conco Reinforcing, a local fabricator.

 

 

 

 

By the way, Dextra is also on Facebook, feel free to Like our page!

Dextra’s Quarterly Newsletter: Connection #3

Dextra has developed the ultimate alternative to removable ground anchors

Hint: it doesn’t need to be removed

Temporary ground anchors are used in numerous applications including slope stabilization and excavations. Contractors usually install steel ground anchors, and then remove them once they become obsolete: a double burden.

Dextra has developed a range of innovative post-tensioned anchors: ASTEC Active Anchor (AAA)

  • Cuttable tendons made of GFRP material, corrosion resistant and possessing with tension performance to steel. More importantly in this case, it has the advantage of being easily crushed by tunnel or piles boring machines. Therefore, it doesn’t need to be removed from the ground.
  • Conventional steel PT strands compatible with any standard tensioning device (hydraulic jack), connected to GFRP tendons thanks to a proprietary connector. Assembly, installation & tensioning remains the same as for steel ground anchors.

Since mid-2014, Dextra delivered thousands of ASTEC Active Anchors in the Middle-East, both using CFRP & GFRP material. Many of them have been used in projects related to Doha Metro in Qatar, combining up to 10 tendons for an ultimate capacity of 250 tons. The FRP anchors have been selected as they allow the tunnel boring machine to cut through without generating any issue of encroachment on neighboring plots.

Post-Tensioning Bars for temporary and permanent applications


Dextra offer ranges from Fully Threaded Bars to Smooth Bars and full accessory systems

Dextra supplies a complete range of Pre-Stressing and Post-Tensioning high performance bars. Dextra product range includes fully threaded bars (3 grades available) and smooth bars with threaded ends (also available in 3 grades) and are supplied with plates and nuts.

PT Bars are usually used for temporary applications like heavy lifting, fixing, pile testing and permanent application such as anchoring or seismic protection.

For ground applications, Dextra can supply its bars with single or double corrosion protection systems as per BS 8081 and EN 1537.

For the post-tensioning of elevated precast segments (roads or metro), Dextra also provides full shear key and hold down bar systems with anti-corrosion accessories.For more information, please download our Post-Tensioning Bar Systems brochure.

Rebar Couplers: New Splice Fixing Box accessory


The Splice Fixing Box improves rebar alignment and create a convenient key in concrete

Dextra released a new accessory to support its coupler product range for both in situ casting and precast applications.

The Splice Fixing Box is composed of an aluminium box with 15 holes, each of them partially punched in 4 different diameters. The box also comes with threaded plastic plugs that fit the desired rebar coupler size, available for rebar size 12mm to 25mm.

The Splice Fixing Box creates a key in concrete and allows to perfectly align and space couplers in critical areas.

Large Soft Eyes installed. Tunneling about to start in Hong Kong!


Dextra Soft Eyes will soon be crossed by the world’s largest boring machine

25 March 2015 sees the inauguration ceremony of the future 5 km long sub-sea tunnel in Hong Kong linking Tuen Mun to Chek Lap Kok. This significant project is led by Dragages – Bouygues Joint Venture and consulting firm AECOM.

The world’s largest Tunnel Boring Machine, 17.6 m in diameter, has been assembled and positioned to start excavating through the enormous GFRP softeyes in the diaphragm walls supplied by Dextra.

Dextra also supplied Rolltec couplers used in various applications, including the thrust frames plinths as seen in the lower zoomed part of the picture.

Morocco Tanger Med 2: Couplers on a caisson port


More than 180,000 couplers were used on the expansion of one of the largest African ports

Tanger Med 2 is a port expansion project directed by Bouygues and Saipem near Tangier, Morocco. It features a new port area protected by 105 caissons, each of them including more than 6 tons of reinforced concrete. For this project Dextra supplied 180,000 Rolltec couplers supported by a couple of on-site Rolltec rebar preparation equipment. Couplers were used in various areas of the caisson, including vertical inside walls and horizontal slabs on the top of the structure.

Main benefits of coupler applications:

1. Temporary openings for ease of moving material and people during the different steps of the construction.

2. Use of slip form for fast cycle caisson building.

For more details, please download our full case study.

Nhat Tan Bridge inaugurated in Hanoi, Vietnam

Dextra supplied Bartec couplers on the longest cable-stayed bridge in Vietnam

This 4th of January, the Ministry of Transport of Vietnam inaugurated in Hanoi the Nhat Tan Bridge, officially opening the project to the public. The total length of the project is 8.9 km, including the impressive 3.75 km cable-stayed Nhat Tan Bridge spanning over the Hong (Red) River. The bridge is the new gateway to Hanoi when travelling from the International Airport and neighboring regions.

The Nhat Tan Bridge has been under construction for almost five years. Dextra Manufacturing supplied for this project more than 120,000 Bartec rebar couplers used in the pylons of the bridge, as well as Post-Tensioning Bars and their accessories.

Dextra is excited to be part of this landmark project which plays an important part in the modernization of the infrastructure of the Vietnamese capital.

Dextra’s Quarterly Newsletter: Connection #2

Record production achieved!


Bangkok factory setting a new record in rebar coupler production

Our production has achieved new record figures for 6 months in a row with an average production of more than one million couplers a month. This performance has been made possible thanks to recent improvements on production lines as well as full commitment of our production teams.

Also in Bangkok, HR and Quality department teamed up to organize the 3rd edition of Dextra Manufacturing annual “Quality & Safety Days”, a crucial part of a long-term strategy to boost Quality and Safety. This 2 day event is dedicated to the promotion of safety practices and quality awareness through numerous activities for factory operators and office staff.

With main Quality and Safety KPIs improving consecutively over the last 3 years despite a large increase of the production volume, efforts are paying off! Congratulations to the teams!

Success at the first
World Nuclear Exhibition!


Dextra demonstrates its high quality standards in Paris

Dextra exhibited at the first World Nuclear Exhibition in Paris from 14 to 16th of October this year.

During the 3 days we demonstrated on our booth the use of our Griptec GP40 rebar equipment, processing bars of various diameters in front of our customers and visitors, including French Prime Minister Manuel Valls.

Griptec is a unique rebar splicing solution engineered to match the special nuclear industry requirements. Griptec rebar preparation equipment features a unique process testing and guaranteeing 100% of the rebar prepared.

A full range of solutions for rebar caging

Pick the right coupler and boost your caging efficiency!

Rebar cages prefabrication is one of the key solutions to reduce construction cycles and deal with congested sites. Dextra specializes in innovative coupler solutions that make cage assembly faster while guaranteeing full performance that exceeds your project requirement.

There are two main ways of assembling cages with Dextra couplers:

I.  Cages pre-assembled and fabricated together, use a “Position Coupler”

II.   Cages fabricated separately. Take advantage of our Caging Splice

Doha Metro: Dextra swept the board!


Bartec splices will be supplied on the new 4-lines transportation system

Doha Metro will be the new rapid transit system of Doha, capital of Qatar. The complex and ambitious project is composed of four lines being built simultaneously. It will feature more than 60 stations and 160km of line in total!

​Doha Metro will take advantage of numerous Dextra technologies. Our Bartec couplers have been selected for all lines currently under construction, i.e. Red Line north, Red Line South, Green line, Golden line plus the “Main Station” package.

Dextra will also provide Samsung-OHL-QBC consortium with GFRP Soft Eyes, ground anchors for soil stabilization and Sonitec pipes for concrete integrity testing..

Completion of the four lines is expected by 2019, making the transportation system fully ready for the 2022 FIFA World Cup in Qatar..

Jamnagar, the world’s largest refinery

The phase 3 of the expansion of the world’s largest refinery now almost completed

The Jamnagar Refinery of Reliance Industries Ltd. is the world’s largest refinery. The complex, located in the Indian state of Gujarat, spreads over more than 3000 ha, a city of its own! Its production capacity is already of 1.2 million barrels per day.

​Since beginning of 2014, the plant is undergoing a major expansion process for which Dextra delivered more than 1.5 million Bartec couplers.

Furthermore, 20,000 Unitec couplers were used in the cooling towers, while 70,000 Groutec couplers were installed in the pre-cast pipe racks.

Phase 3 of Jamnagar expansion is planned to be completed in 2015.

Dextra’s Quarterly Newsletter: Connection #1

Bangkok factory expansion


Building for the future

Dextra inaugurated a few weeks ago a new factory building in Bangkok, adjacent to its existing manufacturing facilities.
This new facility of 1,300 sqm of production and 335 sqm of offices houses Dextra research and development center, a certified testing laboratory as well as a machining and equipment assembly workshop. Thanks to this expansion, the manufacturing capacity for equipment parts, tools and accessories will be boosted four folds.

Dextra bars manufacturing yard has also expanded by 25% with more space allocated for the Tie Rods/Tension Bars and Waling Beams production.

The last step of the expansion plan will take place during the second half of 2014 and will lead to a larger area for the splice manufacturing to support Dextra business expansion.

Dextra steps in Latin America


A new office based in Panama now oversees Latin American activities

Already present in Brazil since 2009, Dextra expanded its activities to Latin America in 2013 to contribute to the quick development of this region.

Being involved on some projects such as the Panama Canal’s new locks, Dextra is now set to have a strong and sustainable presence in the area.

Mr. Elez Dervisevic is in charge of the Panama office. Please contact him at [email protected] for any matter regarding projects in Latin America.

Launch of Groutec, a new splice
dedicated to the pre-cast industry


Pre-cast splicing made easy

Dextra recently rolled out a new line of mechanical splices specialized in pre-cast industry, available in diameter 16mm to 40mm.

Groutec rebar couplers are engineered to be used with standard non-shrinking grouting mortar, filled by gravity or injection.

Dextra’s system ensures an easy and fast connection of precast segments, even with bars which are not perfectly aligned.

Groutec is a Type 2 coupler complying with IAPMO and ICC-ES AC133.

Compression Struts for Abu Dhabi International Airport

Dextra struts are used to support the Midfield Terminal roof

Dextra recently supplied to Abu Dhabi International Airport steel compression struts that will support the structure of the new Midfield Terminal Complex.

Dextra delivered to China State Construction Engineering Corporation grade 355 and 460 compression struts up to 8 meters long with a CHS (Circular Hollow Section) ranging from 140 mm to 324 mm.

The inauguration of the Midfield Terminal is planned for July 17th, 2017 and will be able to handle 8,500 passengers per hour.

Hong Kong-Zhuhai-Macau bridge


Dextra bridging South East Asia

Dextra is proud to be part of the mega project that will soon link Hong Kong, Zhuhai and Macau. The 50 km long structure, which includes a main bridge of 29.6 km and a 6.9 km tunnel, is expected to be completed by 2016.

Dextra supplied the contractor Dragages-VSL-China Harbour JV with 96,000 Bartec couplers (Ø16-50) and 6,800 Rolltec stainless steel couplers (Ø20 and 25), used in the precast segments as well as the piles and pier columns.

First soft-eyes delivered in South America


Dextra GFRP soft-eyes used in Rio Metro Linea 4

Rio de Janeiro is creating a new line for its subway, getting its city infrastructures ready for two major upcoming sport events, the 2014 FIFA World Cup and the 2016 Rio Olympics.

At the Antero de Quental Station, Dextra supported the design of diaphragm walls and delivered to the Linha 4 Sul Consortium, headed by Odebrecht Infrastructure Brazil, 4 soft-eyes of 12m diameter made of Glass Fiber Reinforced Polymer (GFRP), as well as Rolltec couplers used in the Diaphragm Wall connections.

ASTEC soft-eye facilitates the penetration of Tunnel Boring Machines (TBM) through diaphragm walls and secant piles thanks to the use of GFRP as an advantageous replacement for conventional steel rebars.

Dextra is a precursor in soft-eye technologies, having successfully delivered more than 400 soft-eyes worldwide since 1996. Other references in soft-eyes for subways include Dubai Metro, Dehli metro, Hong Kong MRT, Shanghai MRT, Portland MRT or London channel tunnel rail-link.

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