Dextra Group | Reliable Connections

Cochin Shipyard – New Dry Dock, India

 

Cochin Shipyard – New Dry Dock, India

Dextra Supplied 550 Tons of Marine Tie Bars to the New Dry Dock at Cochin Shipyard

India’s maritime sector is making a significant leap forward with the New Dry Dock Project at Cochin Shipyard, a vital infrastructure development aimed at enhancing shipbuilding and repair capabilities in the region. Dextra is proud to contribute to this landmark project by supplying 550 tons of Grade 500 Marine Tie Bars, reinforcing the dry dock’s structural integrity.

Project Overview

The Cochin Shipyard – New Dry Dock Project is a major expansion designed to accommodate the construction of larger vessels and enhance India’s shipbuilding capabilities. Spearheaded by L&T (Larsen & Toubro) Construction, this world-class facility will meet the growing demands of the maritime industry, providing advanced solutions for ship maintenance, repairs, and construction.

The 310-meter-long dry dock boasts a width of 75/60 meters and a depth of 13 meters, equipped with a 600-ton gantry crane, making it one of the largest marine infrastructures in the region. The dock floor is designed to handle a load of 600 tons per meter, allowing it to support the construction of even larger aircraft carriers with a 70,000-ton displacement. The dry dock will serve both ship construction and repair needs, cementing its role as a crucial asset in India’s maritime sector.

Why Dextra?

Dextra was chosen as a key supplier for this project due to our competitive pricing and outstanding service. With decades of experience in delivering high-performance reinforcement solutions for marine infrastructure, our Grade 500 Marine Tie Bars ensure:

✅ High Strength & Durability – Designed to withstand extreme loads and harsh marine environments.

✅ Precision Engineering – Manufactured to the highest standards for reliability and performance.

✅ Seamless Project Execution – Timely delivery and expert support to ensure smooth installation.

Advancing Shipbuilding in India

As India strengthens its position as a global shipbuilding hub, the New Dry Dock at Cochin Shipyard marks a significant milestone. This project will play a crucial role in enhancing the country’s maritime infrastructure, enabling the construction and maintenance of larger vessels, including naval ships and commercial carriers.

With a strong commitment to innovation and excellence, Dextra is proud to support this transformational project, reinforcing the foundation of India’s shipbuilding future. Our high-performance solutions continue to contribute to the growth and development of the country’s maritime capabilities, ensuring a robust and sustainable industry for years to come.

Port of Neom, Oxagon, Saudi Arabia

 

Port of Neom, Oxagon Port Stage 1 & 2, Saudi Arabia

 
 

As part of Saudi Arabia’s ambitious NEOM development, the Port of NEOM project, also known as the “Oxagon Port Stage 1 & Stage 2,” is set to become the world’s largest floating industrial complex. Located on the Red Sea, the Port of NEOM is poised to revolutionize the region with its innovative design and focus on sustainable development.

Dextra has been selected by Six Construct Saudi and MBL (Oxagon Stage 1) and Saudi Archirodon (Oxagon Stage 2) to provide high-performance solutions for this vital infrastructure. We are supplying 7,800 tons of Marine Tie Bars in various sizes, all in Grade 500. These tie bars, paired with specialized accessories, are engineered for maximum durability and performance, essential for ensuring the 7.5 km long quay wall’s stability and longevity in the challenging marine conditions.

The Importance of Marine Tie Bars

The quay wall forms the backbone of the new port infrastructure, enabling vessel docking, cargo handling, and long-term maritime operations. Marine tie bars are critical to the structural integrity of this massive structure.

Dextra’s Marine Tie Bars, manufactured to the highest standards, are key to ensuring the required lifetime of the marine structure, offering long-lasting support and resilience.

A Partnership for the Future

Dextra’s involvement in the Port of NEOM project underscores our commitment to delivering cutting-edge engineering solutions for large-scale infrastructure developments worldwide. As Saudi Arabia progresses toward its Vision 2030, Dextra’s expertise and high-performance products are playing a pivotal role in shaping the future of this transformative region.

Tai Po Railway Pier – Reconstruction of Tai Po Kau Tide Gauge Station

 

Tai Po Railway Pier – Reconstruction of Tai Po Kau Tide Gauge Station, Hong Kong

 

In the dynamic coastal landscape of Tai Po Kau, New Territories, Hong Kong, infrastructure projects demand robust and resilient solutions. One such endeavor, the Reconstruction of Tai Po Kau Tide Gauge Station project, required innovative materials to withstand the unique challenges posed by its environment. Dextra was chosen to provide approximately 1,000 meters of Glass Fibre Reinforced Polymer (GFRP) rebar for the slab of the Tai Po Railway Pier, showcasing the efficacy of advanced composite materials in marine construction.

The Tai Po Kau Tide Gauge Station project aimed to revitalize the existing infrastructure, enhancing its resilience against tidal forces, corrosion, and environmental degradation. Recognizing the limitations of traditional steel reinforcement in marine environments, the project sought alternatives that could offer superior durability and longevity. Dextra’s GFRP rebar emerged as the ideal solution, offering exceptional resistance to corrosion, rust, and chemical degradation commonly associated with saltwater exposure.

GFRP rebar, composed of high-strength glass fibers embedded in a polymer matrix, delivers mechanical properties comparable to steel but with added benefits. Notably, GFRP rebar exhibits significantly lower thermal conductivity, reducing the risk of thermal bridging and enhancing structural integrity in extreme temperature variations. Furthermore, its non-magnetic properties eliminate electromagnetic interference, making it suitable for sensitive applications such as tide gauge stations.

The application of GFRP rebar within the Tai Po Kau Tide Gauge Station project encompassed both straight and bent bars, catering to the diverse structural requirements of the public pier. Dextra’s expertise in custom fabrication ensured precise bending and shaping of the rebar to fit the intricate geometries of the pier structure, facilitating seamless integration and minimizing construction complexities.

Laem Chabang Port

Laem Chabang Port

The Port of Laem Chabang, located on the Gulf of Thailand, is the largest and busiest port in the country, surpassing even Bangkok Port. It is also the 4th busiest port in Southeast Asia. Situated in the Chonburi province, just a couple of hours’ drive from Bangkok and Dextra’s main production facility. The port plays a critical role in the region’s logistics and trade.

Dextra has been involved with the contractor, Italian-Thai, for the engineering and supply of steel structures for the new pier at Laem Chabang Port.

Dextra engineered and supplied its high-performance Marine Tie Bars in Grade 700, the highest grade in our range. This grade offers an improved performance-to-steel ratio compared to lower grades like 355/510 and 500/660. It allows for the use of smaller diameter bars, leading to steel savings, and simplifies logistics and installation efforts.

The bars used in the long tendons were anchored into concrete piles and spliced using turnbuckles and couplers. In total, Dextra supplied 206 tons of Marine Tie Bars for the Laem Chabang expansion project, contributing to the development of this key infrastructure.

Mubarak Al-Kabeer

Mubarak Al-Kabeer

Mubarak Al-Kabeer is a significant seaport located on the island of Bubiyan, east of Kuwait, with an open gateway to the Persian Gulf. This seaport plays a vital role in Kuwait’s maritime infrastructure and economic development.

Dextra was involved in Stage 2 of the first phase of the Mubarak Al-Kabeer construction project between 2011 and 2012, collaborating with Hyundai E&C, the contractor for this ambitious project.

For this large-scale development, Dextra supplied marine tie bars to secure and anchor the quay of the offloading facility. The system leveraged Dextra’s large-diameter M134 tie rods, which were anchored into the combiwalls using Ball Cages, offering a ± 10° rotation capability in all directions, and Captive Nuts, allowing ± 5° rotation capability in all directions.

To accommodate the long tendons, provide the necessary adjustment length, and offer additional flexibility during installation, turnbuckles and Hinge Couplers were integrated into the system where required. These Hinge Couplers allowed for ± 90° vertical adjustment, ensuring that the system was adaptable and could be easily installed under varying conditions.

This solution contributed to the project’s success by providing a durable, flexible, and high-performance anchoring system for the quay, ensuring the stability of the offloading facility for years to come.

Manila International Container Terminal (MICT) – Berth 7

Manila International Container Terminal (MICT) – Berth 7

In 1988, ICTSI secured a 25+25-year concession to operate the Manila International Container Terminal (MICT), one of the Port of Manila’s three terminals. Since then, MICT has grown significantly, increasing its capacity five-fold and becoming the largest and most modern container terminal in the Philippines.

MICT is now globally recognized for its efficiency and modern operations. As part of its expansion, the Berth 7 project was undertaken to alleviate congestion at off-dock container yards by extending Berth 6. Dextra played a key role in this project.

For this expansion, Dextra supplied 110 sets of Marine Tie Bars, each made from Grade 700 steel, with a bar diameter of 85mm. These tie bars were used as anchorages to tie back the main concrete wall, which was cast on top of tubular steel piles. The system was connected to a sheet pile anchor wall, which in turn was linked to the crane rail beam, providing essential stability to the structure.

Dextra’s marine tie bar solution offers three steel grades, with a yield stress of up to 700 MPa, and 22 thread diameters. This wide range ensures that the bars can be precisely matched to meet specific performance requirements, allowing for an efficient and economic use of materials.

By providing high-strength, durable, and reliable marine tie bars, Dextra helped ensure the structural integrity of the expanded berth, supporting MICT’s mission to remain one of the leading container terminals in the world.

Aqaba Container Terminal

Aqaba Container Terminal

The Aqaba Container Terminal (ACT) is located on the northern shores of the Gulf of Aqaba in southern Jordan. It is the only container terminal in the country and the second largest on the Red Sea in terms of capacity.

Dextra contributed to the creation of ACT’s new berth between 2011 and 2012 as part of a project aimed at increasing the terminal’s capacity to 1.2 million TEUs. The expansion began operations in 2013.

For this project, Dextra supplied its Marine Tie Bar solutions to BAM International. The rods were provided in Grade 500 in two sizes: M105 and M125.

The long tendons were connected to the combi-wall on one side with a Dextra Ball Cage, allowing for a multidirectional angle of ±10 degrees. This greatly facilitated the installation process while addressing possible soil settlement.

On the opposite wall, the tie rods were anchored using swivel plates and nuts, set up over waling beams. Dextra’s swivel accessories also allow a rotation angle of ±7 degrees in all directions.

For more information about our marine solutions in the Middle East, please consult our Dubai office.

Port of Douala

Port of Douala

The Port of Douala is a large seaport located on the Atlantic Ocean, in the Wouri department of Cameroon. It serves as the main port of Cameroon and is the busiest port in Central Africa. Through agreements, it also serves countries like Chad and the Central African Republic, which lack direct access to the sea.

To support the ambitious development plan of Port Autonome de Douala, Dextra collaborated with contractor BESIX for the engineering and supply of the steel structures supporting Douala Pier 51, a 165-meter-long quay wall.

In 2015, Dextra engineered and supplied Marine Tie Bar systems with a diameter of M100 and in Grade 700, the highest in our range. Higher grades offer an improved performance-to-steel ratio compared to grades 355/510 and 500/660, allowing for smaller diameter bars, which ultimately provide steel savings and facilitate logistics and installation.

The long tendons were spliced with turnbuckles and couplers. The rods were anchored into the combi walls using Captive Nuts accessories, which allow a multidirectional rotation angle of 5°, easing the installation process.

Tanger Med 2 Port

Tanger Med 2 Port

Tanger Med 2 is the expansion of Tanger Med, a multipurpose deep-water seaport located a few kilometers east of Tangier, Morocco, facing Gibraltar.

The port expansion aims to increase the yearly capacity of the largest port in Africa by 5.2 million containers.

For this large infrastructure project, Dextra supported contractor Bouygues with a rebar splicing solution for the reinforcement of the caissons.

Dextra supplied its Rolltec solution, which is AFCAB-certified, a requirement for this project. Two Rolltec machines were installed to support the threading activities, completing 360,000 threads in total (180,000 Rolltec couplers).

The couplers were used in the reinforcement of the caissons, which were as tall as 20 to 24 meters. The couplers provided:

  • Temporary openings to solve congestion issues in the reinforcement within the caisson, creating safe passages for men and equipment during the installation phase.
  • Horizontal wall-to-slab connections (from the inside of the caisson perimeter to the slab). For this application, couplers were left pending, allowing the slip form to go up.

MA Tanger Med 2 Case Study Rolltec MA Tanger Med 2 Case Study Rolltec1

Port Autonome de Pointe-Noire

Port Autonome de Pointe-Noire

Port Autonome de Pointe-Noire (PAPN) is a major seaport located on the Atlantic Ocean, part of the Republic of Congo. It is connected to the capital, Brazzaville, by a 500 km rail link and plays a vital role in regional development, facilitating trade with neighboring countries such as the Democratic Republic of Congo, Angola, and Gabon. With over 600,000 containers passing through annually, the port’s traffic continues to grow.

To support PAPN’s ambitious development plans, Dextra collaborated with contractor SAIPEM for the engineering and supply of steel structures for several of Pointe-Noire’s 16-meter-deep quays.

Between 2011 and 2012, Dextra supplied approximately 1,000 tons of Marine Tie Bars in Grade 700, the highest in our range. These higher grades offer better performance-to-steel ratios, allowing smaller diameter bars, which result in savings in logistics and installation.

Dextra also provided Waling Beams installed onto the Combi Walls. These beams act as an interface between the steel walls and the large-diameter tie rods. Since the Waling Beams support the rods, their shape, spacing, and installation must be tailored to the tie rod configuration. To ensure compatibility and streamline the installation process, Dextra always recommends designing and delivering Waling Beams alongside the tie rod assemblies.

From 2015 to 2016, Dextra participated in a second phase of the project for the construction of Quay D.