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New Champlain Bridge

New Champlain Bridge

The new Champlain Bridge is a 3km long bridge spanning over the Saint Lawrence River at the South-East entrance of Montreal, in the province of Quebec (Canada). The Champlain Bridge is one of the busiest bridges in Canada and plays an important economical role for its city as it is part of the main itinerary to the United States, accessible 60-km South.

Replacement of the older Champlain bridge

The New Champlain bridge will actually replace the existing Champlain bridge, commissioned in June 1962. The structure of the older bridge started showing signs of corrosion since 1994. After several temporary solutions to ensure safety of users and keep the bridge open, a new replacement project has been in the works since 2007. For some times the two bridges will be next to each other until the older structure is completely removed, with most of its structure planned to be recycled.

A focus on corrosion resistance

As the New Champlain Bridge is designed to operate at least 125 years and handle 50 million car crossing per year. Because of the relatively corrosive environment caused by the frequent de-icing on the road, a strong focus was made on the corrosion resistance of the structure with duplex stainless steel rebar being installeed in critical areas.

For this project, Dextra suggested the use Duplex Stainless Steel Rolltec couplers and anchors. This sub-range of our popular Rolltec solution substitutes the main products of our Rolltec range, coupler and anchors, by and improved alternative duplex steel version.

The Rolltec solution is well fit for the Canadian market and approved by the Quebec Ministry of Transport. With a single operator threading equipment and 30sec cycles, it is highly productive, which is ideal for high-labor cost countries such as Canada.

More than 10,000 Stainless Rolltec couplers have been delivered for this project, used mostly in the span of the bridge. Couplers were used to splice the reinforcement on large bars, from bar diameter 35M (#11) to 55M (#18), which is actually the largest diameter in our Rolltec range.

In addition, about 10,000 Rolltec stainless steel end anchors have been delivered, for sizes up to 55M (#18). The Rolltec Headed Bars are using the same thread system as the coupler, simplifying production.

Mumbai Trans Harbour Link

Mumbai Trans Harbour Link

The Mumbai Trans Harbour Link (MTHL) is a 22-km road bridge in India connecting Mumbai Metropolitan Region with its satellite city, Navi Mumbai.


The road is also known as the Sewri-Nhava Sheva Trans Harbour Link that will start in Sewri, South Mumbai, crossing the Thane Creek area through a 16.5-km bridge and will terminate at Chirle village, near Nhava Sheva.


This colossal project will contain a 6-lane highway, which will be 27 meters in width, in addition to two emergency exit lanes: with an estimate of 70,000 vehicles per day, it will drastically help to alleviate the infamous traffic congestions of the Greater Mumbai area.


More than 35 years have passed since this solution was originally envisioned, and the actual construction began only in 2018.


Once completed, it will be the longest sea bridge in India.


Dextra was involved in this project by supplying more than 30,000 Sonitec sonic tubes for the determination of the structural integrity and homogeneity of concrete within barrette piles using the CSL (Cross Sonic Logging) testing method.


With a conveniently enlarged bell-mouth that allows the seamless connection of two tubes, the Sonitec system is extremely easy to install in reinforcement cages.


Valenciennes Bowstring

Valenciennes Bowstring

The Valenciennes Bowstring is a 2-kilometer bridge construction project that will connect the Saint-Saulve roundabout with the Bruay-sur-l’Escaut roundabout (North). It features a 76-metre-long bowstring bridge, a double-girder engineering structure, a pedestrian footbridge, and a wildlife passage.

Dextra supplied a tension rod system as a hanger for the bowstring arch bridge on the bypass, in collaboration with its local partner Freyssinet, to assure the structure’s stability.

The tension rod system is not only trusted for its high performance, but it also comes with different parameters such as design load, surface finish, and corrosion resistance, to fit all project technical and aesthetic requirements.

Pelješac Bridge

Pelješac Bridge

The Pelješac Bridge construction aimed to connect the mainland to the Pelješac Peninsula, replacing the need for ferry services and significantly reducing travel time between these regions. Dextra’s Fortec couplers played a pivotal role in connecting the pile reinforcement cages, ensuring the bridge’s structural stability.

The 85,000 Fortec couplers, in sizes ranging from 16-50 mm, and in Types A, B, and C, were used in the construction of the Pelješac Bridge to securely connecting the pile reinforcement cages and ensuring the long-term stability and safety of such a critical piece of infrastructure.

Cebu-Cordova Link Expressway (CCLEX), colossal bridge in the Philippines

Cebu-Cordova Link Expressway (CCLEX), colossal bridge in the Philippines

Cebu – Cordova Link Expressway is one of the biggest infrastructure projects being undertaken in the Philippines. The project features a combination of a causeway, a gigantic cable-stayed bridge that will cross the navigable zone of the Cebu Strait, two viaducts and four low height bridges, as well as roadways and pedestrian walkways.
The CCLEX Project aims to provide better transport facilities while reducing traffic congestion in the region, as well as to improve connectivity within Cebu City. It will also intended to support Cordova’s economic growth, as the expressway will position the City as the gateway for island tourism.
Also known as Third Mandaue – Mactan Bridge, the official ground-breaking of the toll bridge was in 2017, with the completion being scheduled for 2022.

Cable-stayed bridge to connect Cebu and Mactan Island

After its completion, the Cebu-Cordova Expressway will link Cebu mainland and Mactan Island through Cordova town. The 8.5 km-long toll bridge will feature two lanes that will serve up to 40,000 vehicles a day. The main bridge will be built with a 400 meter cable-stayed main span, with 60-meter navigation clearance, allowing ships to easily navigate through the expressway.
The main bridge of the expressway will connect Guadalupe River to the Shell Island in Cordova, while its colossal viaducts will link it to the causeway and road networks to Mactan.

Dextra Bartec, reinforcing solutions for the construction of Cebu-Cordova Bridge

The design and the construction of this megaproject is undertaken by the Cebu Link Joint Venture (CLJV). The CLJV is a joint-venture partnership between the Spain-based Acciona Construccion S.A. and the Philippines-based First Balfour Inc. and D.M. Consunji Inc.
For the reinforcement of the colossal expressway’s foundations, the contractor has chosen Dextra’s well-known rebar splicing solution Bartec. More than 35,000 units of Standard, Bridging, as well as Transition splices of steel grade 75, both in diameter 40 and 50, have been applied to the foundations’ piling cages as of July 2018. Moreover, to provide better end anchorages in congested areas, the CLJV opted for Dextra Bartec headed bars, which are also known as end anchors. Bartec end anchors are a convenient alternative to hooked bars, traditionally used for anchoring.

For more information about rebar coupler availability in Philippines, please contact our Bangkok office.

Photo credit: https://cclex.com.ph/updates/

West Gate Tunnel

West Gate Tunnel

The West Gate Tunnel Project will deliver a vital alternative to the West Gate Bridge, providing a much needed second river crossing, quicker and safer journeys, and remove thousands of trucks from residential streets.

The project will link the West Gate Freeway at Yarraville to the Port of Melbourne and CityLink at the Docklands via twin tunnels beneath Yarraville and an elevated Footscray Road.

The elevated road includes 300 piles of variable height. The piles have been precast in multiple segments, close to the site. Vertical post-tensioning bars assembly together all the segments of each pile.

This construction method of piles is more and more common but requires an impeccable preparation, both in terms of method statement and products definition. Each detail is fundamental for the success of the installation.

Dextra supplied Freyssinet with more than 1,000 tons of Freyssibar+ systems, grade 930/1080 MPa, with nominal diameters of 72mm and 55mm, and 7,500 anchorages for vertical permanent application.

With a close cooperation between DEXTRA, Freyssinet back-office (Technical Department and Freyssinet products company) and the job site staff (Freyssinet Major Project and Freyssinet Australia), the post-tensioning system has been perfectly adapted to the needs of the project.

The bar diameters, steel grade and the design of the anchorages have been validated through qualification tests according to Australian Standards, demonstrating the performance of the system.

This bar system can be used for post tensioning, prestressed ground anchors and any application involving temporary or permanent tie-rods, lifting, suspension, prestressed splices, etc.

Major project construction started in January 2018.

Bar-Boljare highway – Four viaducts

Bar-Boljare highway – Four viaducts

The Bar-Boljare Highway Project is a key infrastructure project led by the Ministry of Transportation and Maritime Affairs of Montenegro. It aims at improving the connections within the country and also between Montenegro and the rest of Europe in order to boost the country’s economy and tourism.

The project, built by China Road and Bridge Corporation (CRBC), embodies a new successful example of the cooperation between China and Eastern Europe. The new 2×2-ways highway spans over 40 km. It is built in challenging terrains and yet satisfies both EU & Montenegro standards of road infrastructure. Its schedule is ambitious too: both roads and viaducts should be built in under 4 years.

For the Bar-Boljare Highway Project, Dextra supplied its Bartec rebar coupler solution, used the splicing of rebar in the piles of the four viaducts. Dextra Bartec splicing solution was chosen on that project for its compliance with ISO 15835 S2, which defines rebar coupler and reinforcement to be resistant to violent earthquakes conditions. A total of 230,000 Bartec rebar couplers have been supplied to CRBC.

Doha Link (Jaber Causeway)

Doha Link (Jaber Causeway)

Doha Link is a marine bridge project currently being built West of Kuwait City. It will ultimately be connected to Main Causeway Across Kuwait Bay, another sea link project North of Kuwait City, which connected make together the Jaber Causeway sea link, one of the largest civil engineering project ever built in the Middle East.

The Doha Link stretches West of Kuwait City, It will ultimately solve traffic congestion and offer a direct itinerary thanks to a 7.7km bridge structure built on shallow waters across the Kuwait Bay.

Rebar splicing solution

Dextra has been involved in the early stage of the construction project to provide a technical solution for the splicing of the very large rebar cages making the onshore and offshore foundation piles.

Rolltec® couplers for large diameter rebar (32, 36 and 40mm) were used for the connection of cages and piers. Two grades of rebar are used across the project: ASTM Grade 60 and Grade 80. Rolltec being compatible by design with the higher ASTM Grade 80, same couplers may be used on all applications, simplifying stock keeping.

In addition, smaller diameters couplers for rebar 12mm and 16mm were used for the superstructure and the footing of light poles

One of the main advantages of Rolltec for remote projects its very light machine set up. Rolltec is supported by a single one-man machine, offering a high level of productivity. Because the equipment is relatively small and the rebar preparation efforts were taking place simultaneously on both sides of the sea link construction, Dextra dispatched up to 4 machines on each side of the project to support the piling efforts.

Sonitec tube solution

With large piles of 2.5m diameter and 60m depth in average, it was compulsory for GS E&C to conduct sonic logging tests to examine the integrity of concrete piles, requiring to install 8 tubes in each cage.

To achieve very long tube length and optimize cage preparation output, Dextra Sonitec was the preferred choice of the contractor. Thanks to its light weight and unique Push-Fit® connection feature. Sonitec provides enough flexibility during the cage construction, lifting and assembly of the cage, and remove needs for additional time-consuming welding operations.

Expansion of Sha Tau Kok Sewage Treatment Works Phase 1

Expansion of Sha Tau Kok Sewage Treatment Works Phase 1

The Sha Tau Kok Sewage Treatment Works Phase 1 Expansion project stands as a testament to Hong Kong’s commitment to environmental sustainability and efficient wastewater management. It aims to increase the treatment capacity, ensuring that the city’s sewage is processed efficiently and in an environmentally responsible manner. A remarkable feature of this expansion is the use of Groutec S couplers to seamlessly link precast columns of the building.

Groutec is designed for the efficient and easy installation of precast concrete elements, reducing construction time and labor costs while providing full structural connection. For this project, Groutec S diameter 32mm precast couplers have been used to connect precast columns in vertical applications. The Groutec coupler is installed in the bottom element, and then grout is poured by gravity directly into the coupler cavity. This process ensures the structural integrity and longevity of the facility.

Fujairah Port Service Harbour Marine Works & Buildings

Fujairah Port Service Harbour Marine Works & Buildings

Dextra involved in the expansion of Fujairah Port in 2007, supplying more than a thousand tons of marine tie bar systems for the construction of the new Oil Terminal 2 and South Breakwater Berths.

In 2017, Dextra took part in the service harbour construction project. The project includes the construction of the service harbor building, new quay walls, and marine works.

Marine tie bars totaling about 380 tons were provided for the anchoring of the quay walls. The high-performance grade 700 bars, which enable a higher degree of performance for comparatively smaller diameters, were chosen to ease transportation and installation at site.

For the new Service Harbour in the Port of Fujairah, two breakwaters are being built: the 800-meter-long northern breakwater and the 1.2-kilometer-long southern breakwater, which features varied rock grades.

Source of images: https://overseas-ast.com/projects/fujairah-port-service-harbour-marine-works-buildings/

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