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Kudankulam Nuclear Power Plant (KKNPP) 3&4

Kudankulam Nuclear Power Plant (KKNPP) 3&4

Kudankulam Nuclear Power Plant (or KKNPP) is the largest nuclear power station in India, situated in Kudankulam in the Tirunelveli district of the southern Indian state of Tamil Nadu.

Two reactors (KKNPP-1 and 2) have been operating since 2013 and 2016, respectively, while two more (KKNPP-3 and 4) are currently under construction after the ground-breaking ceremony held on February 2016.

KKNPP-3 and 4 are pressurized water reactors of Russian design (model VVER-1000/V-412). These reactors are repeated designs of KKNPP-1 and 2, with further improvements based on commissioning and feedback from operational experience.

For the construction of these two units, Dextra supplied 350,000 Bartec couplers for the connection of rebars in the reactor building, auxiliary building and spent fuel storage structures.

Bartec is a trusted splicing system, well-known for its high performance in tension, compression, and fatigue. It is widely used in the construction of buildings, bridges, metros, nuclear reactors and more.

Unit 3 is scheduled to be completed in March 2023, and unit 4 in the subsequent year.

Upon its completion, these two reactors will add 2000 MW of electricity to the existing units, resulting in a total site production of 4000 MW per year.

Sources of images: https://twitter.com/daeindia/status/881395402171404288, https://www.deccanherald.com/content/619873/building-units-3-4-kudankulam.html

Fangchenggang Nuclear Power Plant 3&4

Fangchenggang Nuclear Power Plant 3&4

China is one of the world’s largest producers of nuclear power, and it’s consistently expanding its nuclear power production capacity with new reactors.

The Unit 1 and 2 of the Fangchenggang Nuclear Power Plant have been operational since 2016, and Unit 3 and 4 are currently under construction.

A total of six reactors are anticipated to be operational at the Fangchenggang site. Units 1 and 2 are both CPR-1000 reactors, while units 3–4 are Hualong One reactors, with projected units 5-6 planned to be Hualong One reactors as well.

Unit 3 began construction in December 2015, with unit 4 following a year later. Dextra has supplied more than 500,000 sleeves of Griptec coupler for the reinforcement of the APC structure.

Griptec is well-known for its reliability and performance in tension, compression, and fatigue, thanks to the unique design of the product that complies with the world’s most stringent projects specifications, especially for nuclear reactor building construction.

Rajasthan Atomic Power Project (RAPP) 7&8

Rajasthan Atomic Power Project (RAPP) 7&8

The Rajasthan Atomic Power Project (RAPP) is a nuclear power plant in Rawatbhata, Rajasthan, India, with 6 pressurized heavy water reactor (PHWR) units and a total installed capacity of 1,180 MW.

The plant’s owner and operator, the Nuclear Power Corporation of India (NPCIL), is expanding the plant’s capacity by building 2 additional reactors, Units 7 and 8.

In July 2011, the first pour of concrete (FPC) for the 7th reactor, with a capacity of 700MW, was completed. The unit’s start-up transformer (SUT) was also commissioned.

The 8th reactor, which will similarly have a capacity of 700MW, is scheduled to be finished in December 2021.

Dextra has supplied almost 500,000 Bartec couplers for the reinforcement of reactor buildings, auxiliary buildings, and spent fuel storages.

The 2 PHWR reactors will boost the plant’s existing capacity by 1,400MW, 700MW of which will be allotted to the state of Rajasthan.

Kakrapar Atomic Power Station 3&4

Kakrapar Atomic Power Station 3&4

Kakrapar Atomic Power Station is a nuclear power station in India, which lies in the proximity of Surat and Tapi river in the state of Gujarat.

Unit 3&4 is India’s first pair of indigenously designed Pressurized Heavy Water Reactors (PHWRs) of 700 MW unit size located at Kakrapar in Gujarat, where two units of 220 MW PHWRs are already in operation.

First concrete for Kakrapar 3 and 4 was in November 2010 and March 2011 respectively, after Atomic Energy Regulatory Board (AERB) approval.

Since then, Dextra had supplied 540,000 Bartec rebar couplers, to connect slabs and columns of reactor and control buildings.

Moreover, Unitec bolted couplers were installed to connect rebars without the need of any thread preparation.

Finally, headed bars were mounted onto the reinforcement bar end, drastically reducing rebar congestion.

The commercial operation of Unit-3 is expected to be in March 2021 while its twin unit, Unit-4, is anticipated a year later after.

Sources of images: https://en.wikipedia.org/wiki/Kakrapar_Atomic_Power_Station, https://www.nucnet.org/news/kakrapar-3-indigenous-phwr-achieves-first-criticality-7-3-2020, https://www.asiavillenews.com/article/a-look-at-the-kakrapar-3-reactor-54367

Green Duba Integrated Solar Combined Cycle Power Plant

Green Duba Integrated Solar Combined Cycle Power Plant

Duba ISCC Green Power Plant 1 is a large power infrastructure project taking place in the North West of Saudi Arabia, on the Red Sea. The ISCC (Integretad Solar Combined Cycle) technology is adding 50 MW of solar power to the gas & steam turbine generating 500 MW.

For that project, Dextra supplied Double Corrosion Protection Ground Anchors used as a permanent anchoring solution for the excavation works preparing the pumping chamber. A total of 264 anchors (Grade 1080/1230, Ø32 & 40mm) have been supplied and installed on 4 layers.

The Double Corrosion Protection anchors supplied for this project were pre-grouted at Dextra factory (first layer of grout between steel bar and HDPE sleeve). The pre-grouted segments were reconnected at site thanks to couplers. Pre-grouted anchors not only save time and money on site operations, they also allow an overall better anchor quality by performing the first grout layer in a factory-controlled environment.

 

Installation at site was carried out by foundation contractor BAUER, which performed drilling, lifting, installation, grouting and post-tensioning operations. Dextra offered guidance during the early steps of the installation by sending a team of geotechnical specialists at site.

The general sequence of installation is the following (illustrated in pictures below):

  1. After unpacking from shipping racks, splicing of segments with couplers, covered by heat shrink sleeves.
  2. Transportation of assembled anchor from assembly to site to lifting area (13kg per linear meter).
  3. Wiring cable at the head of anchor to control the descent. Grouting pipe also pre-installed along the anchor.
  4. Inserting the 30 meters anchor into drilled hole together with grouting pipe.
  5. After grouting and stressing, a head cap filled with grease is installed on the anchor head, maintain the anchor fully isolated from the corrosive outside environment.

For more information about our excavation and ground solutions in the Middle East, please contact our Dubai office.

Queensland Curtis LNG (QCLNG)

Queensland Curtis LNG (QCLNG)

The Queensland Curtis LNG (QCLNG) project is located on Curtis Island, Gladstone, in Queensland, Australia, involving conversion of coal seam gas (CSG) reserves into LNG and expansion of exploration and development of CSG reserves in southern and central Queensland.

The gas field, pipeline, LNG plant, swing basin and channel, and shipping operations are all part of the project development. The project’s construction began in late 2010.

Dextra contributed to the project by delivering 307 tons of marine tie bars and accessories in grade 460. The tie bars serve as an anchorage for the marine offloading facility’s anchor walls.

Bang Pakong Power Plant

Bang Pakong Power Plant

Bang Pakong Power Plant is Thailand’s first power plant using natural gas from the Gulf of Thailand as main fuel.

Located on the left bank of the Bang Pakong River in Chachoengsao Province, it comprises both thermal units and combined cycle blocks, with a total capacity of 2,490 MW*.

The plant is built to compensate for the power-generating capacity that was lost after the 1,050-megawatt Bang Pakong Combined Cycle Power Plant was terminated in 2014.

Dextra supplied a wide range of Bartec rebar couplers from size 12mm to 32mm, for the construction of the plant’s cooling tower and combined cycle blocks. The couplers were used to reinforce and connect precast columns and precast beams.

Moreover, Groutec couplers were installed in precast columns for a fast and easy connection with the foundation at the construction site: once the precast columns are lifted and placed into position, the embedded couplers are injected with grout.

Dextra products: Bang Pakong Power Plant

*Electricity Generating Authority of Thailand. Bang Pakong Power Plant, 2019, www.egat.co.th/en/information/power-plants-and-dams?view=article&id=37.

Wheatstone LNG Plant

Wheatstone LNG Plant

Wheatstone LNG is a liquefied natural gas plant located in Western Australia. The plant is owned and operated by Chevron Australia.

Dextra has been involved on the project between 2013 and 2014 for the design and delivery of marine tie rods systems between sheet pile walls and combi walls.

To ease installation and allow a multidirectional rotation angle of the tie rod assembly of ± 5°, Dextra Captive Nuts were installed into the pile reinforcement and cast in concrete.

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Dextra also supplied the waling beam systems (channels and bolts) that allow to support the tie rods on the sheet piles.

Dextra systems are now anchoring the quay structure of the offloading facility, visible as a L shape in the photo above (copyright top picture: Chevron Australia).

Dunkirk LNG Terminal

Dunkirk LNG Terminal

The LNG Dunkirk Terminal is a new natural gas built in the North of France. The project belongs to EDF (France’s main energy company), Fluxys & Total. The new LNG Terminal facilitates the importation of liquid natural gas (LNG), which is transported at low temperature at -163°c. The terminal aims to answer the growing French and Belgian consumption of natural gas, answering 20% of the national consumption of the two European markets. It is the second largest LNG terminal in continental Western Europe.

For this major energy infrastructure project, Dextra collaborated with Bouygues Travaux Public for the supply of Griptec, Dextra’s most advance rebar splicing solutions. Dextra supplied the Griptec sleeves while our local network of fabricators serviced the bar end preparation.

Griptec was used for the three reservoirs external walls in vertical applications. Griptec Headed Bars were also installed in congested areas as substitute to hook bars.

Griptec was also used on various part of the project to create temporary openings, which allow the movement of men and equipment though the reinforcement. For more information about similar application, please refer to Tanger Med 2 Port project, also by Bouygues.

For more information about the availability of Griptec and rebar splicing solutions in Western Europe, please contact our Paris office.

Singapore SLNG No.2

Singapore SLNG No.2

Singapore LNG (SLNG) 2 is a Liquid Natural Gas terminal facility located in Singapore. The terminal hosts 4 large LNG tanks and is able to receive the largest LNG carriers (Q-Max carriers). The terminal acts as a LNG hub for South East Asia.

For Singapore LNG offloading facility, Dextra has been assisted contractor Samsung with the design and supply of full marine tie rods system used between two sheet pile walls.

Dextra tie rods assembly were based on Grade 500. Anchored onto the sheet pile wall thanks to waling beams by the use of plates and nuts.

To ease installation and allow some flexibility to the sets, large diameter ball cages were installed to provide a multidirectional rotation angle of ± 10°.

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To provide length adjustment and splice the long tie rods together, turnbuckles were also provided.

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