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Doha Link (Jaber Causeway)

Doha Link (Jaber Causeway)

Doha Link is a marine bridge project currently being built West of Kuwait City. It will ultimately be connected to Main Causeway Across Kuwait Bay, another sea link project North of Kuwait City, which connected make together the Jaber Causeway sea link, one of the largest civil engineering project ever built in the Middle East.

The Doha Link stretches West of Kuwait City, It will ultimately solve traffic congestion and offer a direct itinerary thanks to a 7.7km bridge structure built on shallow waters across the Kuwait Bay.

Rebar splicing solution

Dextra has been involved in the early stage of the construction project to provide a technical solution for the splicing of the very large rebar cages making the onshore and offshore foundation piles.

Rolltec® couplers for large diameter rebar (32, 36 and 40mm) were used for the connection of cages and piers. Two grades of rebar are used across the project: ASTM Grade 60 and Grade 80. Rolltec being compatible by design with the higher ASTM Grade 80, same couplers may be used on all applications, simplifying stock keeping.

In addition, smaller diameters couplers for rebar 12mm and 16mm were used for the superstructure and the footing of light poles

One of the main advantages of Rolltec for remote projects its very light machine set up. Rolltec is supported by a single one-man machine, offering a high level of productivity. Because the equipment is relatively small and the rebar preparation efforts were taking place simultaneously on both sides of the sea link construction, Dextra dispatched up to 4 machines on each side of the project to support the piling efforts.

Sonitec tube solution

With large piles of 2.5m diameter and 60m depth in average, it was compulsory for GS E&C to conduct sonic logging tests to examine the integrity of concrete piles, requiring to install 8 tubes in each cage.

To achieve very long tube length and optimize cage preparation output, Dextra Sonitec was the preferred choice of the contractor. Thanks to its light weight and unique Push-Fit® connection feature. Sonitec provides enough flexibility during the cage construction, lifting and assembly of the cage, and remove needs for additional time-consuming welding operations.

Wasl Tower

Wasl Tower

The Wasl Tower is a 302m super-high-rise structure in downtown Dubai, surrounded by the Burj Khalifa, the tallest building in the World, and the new City Walk Development.

The tower will have the world’s tallest ceramic façade which will help regulate the internal temperature of the building as well as reducing the surrounding noise.

Moreover, vertical gardens and several shading and cooling design innovations are going to further minimize the overall carbon footprint of the building.

The project will comprise offices, residential areas, service apartments, a 5-star Mandarin Oriental hotel, along with bars, restaurants, a spa and a swimming pool.

With its structural concept of three 300m-high core shear walls connecting to four large outriggers, high-performance rebar couplers are required to reinforce and connect concrete beams and columns.

More than 280,000 Bartec standard couplers, weldable couplers, headed bars and RepairGrip swaged couplers were delivered for that purpose.

The project is anticipated to be completed in 2021.

Source of images: https://www.unstudio.com/en/page/11705/wasl-tower, https://www.facebook.com/UNStudioArchitecture/

SPARK Dry Port and Logistics Zone

SPARK Dry Port and Logistics Zone

The development of the dry port in Saudi Arabia’s King Salman Energy Park (SPARK) is set to revolutionize the logistics landscape in the Eastern Province. This ambitious project, which serves as a vital link between Dammam and al-Hasa, is poised to significantly improve customs services while supporting economic growth objectives and Aramco’s initiatives within the SPARK industrial complex.

A noteworthy aspect of this groundbreaking venture is the extensive use of Dextra’s 2.4 million linear meters of Glass Fiber Reinforced Polymer (GFRP) rebar for slab-on-grade applications in areas subject to heavy loads.

GFRP rebar is a composite material made by reinforcing a polymer matrix with high-strength glass fibers. Unlike conventional steel rebar, which is susceptible to corrosion when exposed to moisture and aggressive chemicals, GFRP rebar is inherently corrosion resistant. This key attribute makes it an ideal choice for a wide range of construction applications, especially in harsh environments where traditional steel rebar would quickly deteriorate.

Akkuyu Nuclear Power Plant

Akkuyu Nuclear Power Plant

Akkuyu Nuclear Power Plant is a nuclear power plant under construction at Akkuyu, in Büyükeceli, Mersin Province, Turkey. It will be the country’s first nuclear power plant.

The four 1,200 MW VVER +3 units, with a total capacity of 4800 MW, is the world’s first nuclear power plant project implemented on BOO (build-own-operate) principles by a subsidiary of Rosatom – Akkuyu NGS Elektrik Uretim AS (Akkuyu Project Company).

Major construction of the first unit started in March 2018, and it is expected to become operational in 2023.

Construction of the second unit started 2 years later and is anticipated to be completed by 2024, with Unit 3, and 4 to follow in 2025 and 2026, respectively.

Dextra provided more than 700,000 Fortec+ couplers and lock nuts to date, along with bar end preparation equipment, for the use at all 4 reactors and ancillary areas.

Fortec+ is a parallel threaded mechanical splicing system designed especially for nuclear projects for the connection of concrete reinforcing bars from Ø12 to 50 mm (ASTM #4 to #18), in compliance with Eurocode 2, ASME Sec III Div 2.

With the addition of a lock nut, it was fully engaged onto the extended thread of the connecting bar and help eliminate the residual deformation of the splice.

10 sets of bar end preparation system machines were also delivered at the site. The bar end preparation can be achieved in 3 steps: cutting the end of the rebar, cold forging to enlarge the sawn end of the rebar, and threading.

Fortec+ system adds a fourth step, consisting in a quality testing at the end of the rebar preparation process. The threaded bar end is tensile tested at 90% of the rebar yield strength to guarantee its performance.

Photo credit: https://www.dailysabah.com/business/energy/construction-starts-on-2nd-unit-of-turkeys-1st-nuclear-power-plant-akkuyu?gallery_image=undefined# big (by Energya and Natural Resources Ministry)

Hinkley Point C Nuclear Power Plant

Hinkley Point C Nuclear Power Plant


The Hinkley Point C (HPC) nuclear power station is one of the biggest and most technologically complex projects in Europe.

HPC is the first nuclear power station to be built in the UK in a generation, and its construction requires a highly skilled workforce and the very best construction and engineering solutions.

The HPC Project is located in Somerset, South West England, and will consist of two nuclear reactors capable of generating 3.2GW of low-carbon electricity.

The new power station is being constructed in the same area as the existing Hinkley Point A and B stations. The former has ceased operation for quite some time, while the latter is decommissioning in 2022.

Dextra was entrusted with the supply of mechanical splices of concrete reinforcement for parts of HPC, particularly the reactor’s aircraft impact protect shell.

More than 2.5 million Griptec couplers are supplied for the construction of HPC.

Griptec is designed to comply with the most stringent project specifications, and has proven to be a popular system of choice for EPR nuclear power stations, having been used for the construction of the Flamanville 3, Taishan 1, and Taishan 2 power stations.

The Griptec mechanical splice consists of two steel sleeves which are swaged onto the end of the reinforcing bars by a specific machine that was designed and patented by Dextra.

This swaging machine incorporates a systematic non-destructive pull test. Griptec is the only coupler system that provides an automatic quality control of each processed bar.

Besides Griptec couplers, Dextra is also supplying 3 million headed bars to the project. These are reinforcing bars that are bent on one side and fitted with an anchorage head on the other side and are used for the transverse reinforcement of concrete slabs, rafts, and walls. They allow a much faster and safer site installation than conventional double-bend bars.

When complete, HPC will provide low-carbon electricity for around six million homes.


Fuqing reactors 5 & 6

Fuqing reactors 5 & 6

Fuqing Reactor 5 & 6 are the first reactors of type Hualong One, based on a 100% Chinese design. Reactors have a capacity of 1,000 MW capacity, with start of operation scheduled for 2019 and 2022.

Dextra has been present on site since the beginning of the construction of the reactor 5 in 2015, and is now involved on the 6th reactor.

For this challenging project, Dextra has been supplying its Griptec rebar splicing solution, which are used for rebar splicing into the APC shell.

Griptec is the preferred rebar splicing solution of the nuclear industry thanks to its unique performance level and an automatic testing process which systematically tests all the connections produced as part of its standard cycle: a guarantee that 100% of the connections perform above project requirement.

More than a million Griptec connections will be used over the years for those two projects, supported by two Griptec equipment installed at site.

Dextra is also supporting the contractor teams at site with two Dextra engineers rotating to ensure operator training, setting and preventive maintenance services, this in order to ensure optimal production day and night thorough production peak times.

Taishan EPRs 1&2

Taishan EPRs 1&2

Taishan EPRs are two nuclear reaclors of EPR type of 1750 MW capacity built by Areva and located near Taishan, in the Guangdong province of China.

Dextra has been present on site since the beginning of the construction in 2009 and until 2016. The reactor operations are planned to start in 2017.

For this challenging project, Dextra has been supplying its Griptec rebar splicing solution, used in the concrete structure of the reactor.

Bartec rebar coupler solution as well as Headed Bars were also used on other building of the project.

Kudankulam Nuclear Power Plant (KKNPP) 3&4

Kudankulam Nuclear Power Plant (KKNPP) 3&4

Kudankulam Nuclear Power Plant (or KKNPP) is the largest nuclear power station in India, situated in Kudankulam in the Tirunelveli district of the southern Indian state of Tamil Nadu.

Two reactors (KKNPP-1 and 2) have been operating since 2013 and 2016, respectively, while two more (KKNPP-3 and 4) are currently under construction after the ground-breaking ceremony held on February 2016.

KKNPP-3 and 4 are pressurized water reactors of Russian design (model VVER-1000/V-412). These reactors are repeated designs of KKNPP-1 and 2, with further improvements based on commissioning and feedback from operational experience.

For the construction of these two units, Dextra supplied 350,000 Bartec couplers for the connection of rebars in the reactor building, auxiliary building and spent fuel storage structures.

Bartec is a trusted splicing system, well-known for its high performance in tension, compression, and fatigue. It is widely used in the construction of buildings, bridges, metros, nuclear reactors and more.

Unit 3 is scheduled to be completed in March 2023, and unit 4 in the subsequent year.

Upon its completion, these two reactors will add 2000 MW of electricity to the existing units, resulting in a total site production of 4000 MW per year.

Sources of images: https://twitter.com/daeindia/status/881395402171404288, https://www.deccanherald.com/content/619873/building-units-3-4-kudankulam.html

Fangchenggang Nuclear Power Plant 3&4

Fangchenggang Nuclear Power Plant 3&4

China is one of the world’s largest producers of nuclear power, and it’s consistently expanding its nuclear power production capacity with new reactors.

The Unit 1 and 2 of the Fangchenggang Nuclear Power Plant have been operational since 2016, and Unit 3 and 4 are currently under construction.

A total of six reactors are anticipated to be operational at the Fangchenggang site. Units 1 and 2 are both CPR-1000 reactors, while units 3–4 are Hualong One reactors, with projected units 5-6 planned to be Hualong One reactors as well.

Unit 3 began construction in December 2015, with unit 4 following a year later. Dextra has supplied more than 500,000 sleeves of Griptec coupler for the reinforcement of the APC structure.

Griptec is well-known for its reliability and performance in tension, compression, and fatigue, thanks to the unique design of the product that complies with the world’s most stringent projects specifications, especially for nuclear reactor building construction.

Rajasthan Atomic Power Project (RAPP) 7&8

Rajasthan Atomic Power Project (RAPP) 7&8

The Rajasthan Atomic Power Project (RAPP) is a nuclear power plant in Rawatbhata, Rajasthan, India, with 6 pressurized heavy water reactor (PHWR) units and a total installed capacity of 1,180 MW.

The plant’s owner and operator, the Nuclear Power Corporation of India (NPCIL), is expanding the plant’s capacity by building 2 additional reactors, Units 7 and 8.

In July 2011, the first pour of concrete (FPC) for the 7th reactor, with a capacity of 700MW, was completed. The unit’s start-up transformer (SUT) was also commissioned.

The 8th reactor, which will similarly have a capacity of 700MW, is scheduled to be finished in December 2021.

Dextra has supplied almost 500,000 Bartec couplers for the reinforcement of reactor buildings, auxiliary buildings, and spent fuel storages.

The 2 PHWR reactors will boost the plant’s existing capacity by 1,400MW, 700MW of which will be allotted to the state of Rajasthan.

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