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Light Rail Transit Line 3

Light Rail Transit Line 3

The 37km-long Light Rail Transit Line 3 (LRT3) is a light rail line under development in Malaysia. It includes a 35km viaduct and a 2km underground tunnel and it will link Bandar Utama with Johan Setia in Klang.

Developed in line with the Greater Kuala Lumpur/Klang Valley (GKL/KV) Land Public Transport Masterplan, LRT3 will play a strategic part in extending rail connectivity to the Western Corridor of GKL/KV.

Dextra provided cuttable Glass Fiber Reinforced Polymer (GFRP) soft-eye solutions installed in diaphragm walls of escape shafts, in order to facilitate the underground tunnel breakthrough by Tunnel Boring Machines (TBM).

The LRT3 project is expected to serve 2-million people across the alignment by improving connectivity, alleviating traffic congestion and stimulating economic growth along the Western Corridor of Klang Valley, from Klang to Petaling Jaya.

The construction is scheduled for completion by February 2024.

Panama Metro Line 3

Panama Metro Line 3

Panama Metro Line 3 is a 34km-long monorail line being developed as part of the Panama metro project. It will be the largest project in the country since the expansion of the Panama Canal.

The line will establish a connection between the province of Panama Oeste and the province of Panama, reducing the average travel time by half, from 90 minutes to 45 minutes. The monorail system will be the first to use Japanese technology in the Americas.

Dextra supplied 260,000 Bartec couplers for the elevated monorail structure’s piling column and precast beam connection.

Sonitec tubes were also used to examine the structural integrity of concrete using the crosshole sonic logging testing method.

Expected to begin operations in mid-2025, the line will benefit more than 500,000 residents of the Panama Oeste province.

Image credit: Línea 3 del Metro de Panamá YouTube Channel, www.elmetrodepanama.com

Lima Metro

Lima Metro

The Lima Metro is a rapid transit system in Peru, currently linking Villa El Salvador district in the south of Lima with San Juan de Lurigancho, in the northeast area of the city. The Metro Line 1 started its operation in 2011 with 26 stations, making a total of 34.6 kilometers, the longest metro line in the Americas.

Dextra participates in the construction of Metro Line 2 and the first stage of Line 4 that began simultaneously in 2016. Line 2 is a 27-km underground line, linking Ate district (Lima) and the Callao region adjoining the capital. Line 4 is an 8-km section that will link Line 2 with Jorge Chavez International Airport station.

More than 160,000 Rolltec rebar couplers have been provided to the Metro construction site to avoid rebar congestion of the traditional overlapping method.

Several types of Rolltec couplers were installed in various parts of the stations’ structures, including standard couplers size #8, #11 and #14, and transition couplers size #8 and #11.

The full line will be operational in 2024.

Etihad Rail

Etihad Rail

Etihad Rail is a 1,200-kilometer railway project that will be the first national freight and passenger railway network in the United Arab Emirates (UAE), connecting the seven emirates and promoting trade and social development in the Emirate and across the GCC countries.

The railway project is expected to be a sustainable alternative for freight and passenger transportation throughout the Emirate’s urban and rural areas. It is expected to carry approximately 16 million passengers and 50 million tons of cargo. It will make a significant contribution to lowering road traffic emissions.

The Etihad Rail network reaches the borders of Qatar and Saudi Arabia in the west. The western section connects to Saudi Arabia via Ghweifat, while the eastern section connects to Oman via Al Ain. The railway line connects Abu Dhabi, Sharjah, and Dubai and runs across the Emirate. Then it goes on to the northern emirates and Fujairah.

The rail network will be built in 3 stages. The first phase of the railway network, which opened in 2016, is a 266-kilometer-long western stretch between Al Ruwais and Shah. It connects Ruwais and Habshan, and then Habshan and Shah.

The second phase connects Abu Dhabi with Dubai. It is also linked to the ports of Jebel Ali, Musaffah, and Khalifa. The third phase entails connecting the northern Emirates. The second and third phases are scheduled for completion in 2024.

Dextra is currently supplying various engineered solutions for the second phase of rail network construction, which includes the construction of a 200km main line in Abu Dhabi and a 40km branch line to Khalifa port, a 78km main line in Dubai and a 20km branch line to Jebel Ali port, a 98km main line from Sharjah to Fujairah and a 29km branch line to Tawyeen, as well as associated facilities.

These solutions were delivered to the railway tunnel construction site.

  • 110,000 Bartec couplers for concrete structure reinforcement.
  • 32,000 Sonitec tubes for the CSL (crosshole sonic logging) testing of foundation piles.
  • 69,000 steel rock-bolts for stabilizing rock excavations.
  • 400 GFRP (Glass Fiber Reinforced Polymer) rock-bolts.
  • 660 umbrella pipes for stabilizing tunnel headings.
  • Source of top image: https://filipinotimes.net/news/2019/12/19/coming-soon-rail-network-linking-dubai-fujairah-khorffakan-ports/

    Relocation of Sha Tin Sewage Treatment Works to Caverns

    Relocation of Sha Tin Sewage Treatment Works to Caverns

    The Sha Tin Sewage Treatment Works Relocation project is a project to relocate the Sha Tin Sewage Treatment Works (STW) in Sha Tin, Hong Kong, which is currently located at the mouth of the Shing Mun River, to the cavern site at Nui Po Shan of A Kung Kok on the opposite bank, freeing up the existing site for uses beneficial to people’s livelihood and improving the local living environment.

    The future Sha Tin Cavern STW will be the largest of its kind in Hong Kong, occupying 14 hectares of land. It will have the same treatment capacity as the current one, but will use advanced sewage treatment technology to meet local population demands and improve services for residents.

    For the tunneling works, Dextra has supplied around 800 pieces of GEOTEC™ GFRP rock-bolts for the tunnel’s temporary supporting.

    GEOTEC™ GFRP rock-bolts are made of cut-able glass fiber reinforced polymers, making them perfect for face bolting or any other tunneling and mining application where further excavation is required.

    Source of images: https://ststwincaverns.hk/

    Singapore Circle Line (CCL) – Stage 6

    Singapore Circle Line (CCL) – Stage 6

    The Circle Line (CCL) is an underground Mass Rapid Transit line in Singapore. The 35-km, 30-station line runs from Dhoby Ghaut and Marina Bay in the Central Area to HarbourFront in the south.

    It is one of the world’s longest driverless rapid transit lines.

    In 2013 the Circle Line stage 6 was announced, a 4-km extension to finally close the circle of the CCL by connecting HarbourFront station to Marina Bay station.

    Three additional stations are under construction and expected to be operational in 2025.

    Well-known expertise and quality in concrete reinforcement solutions were necessary to tackle this project, and Dextra’s Bartec couplers were chosen for several parts of the Circle Line structure, including starter bars, slabs, and column joints.

    By the end of the project, approximately 200,000 couplers will be delivered on site.

    Moreover, Dextra provided 3,000m of Glass Fiber Reinforced Polymer (GFRP) rebars, that can boast some key benefits with respect to metal rebars: a lighter weight, no risk of corrosion, and a lower susceptibility to attract lightning strikes.

    On top of that, Dextra was entrusted with the reinforcement of the concrete structure of the tunnels: 8 Astec Soft-Eyes were used to facilitate the penetration of the Tunnel Boring Machines (TBM) through diaphragm walls, thanks to their innovative cuttable GFRP structure.

    Forest City Johor 森林城市

    Forest City Johor 森林城市

    Forest City is a massive mixed-use urban development taking place in the Southern tip of Malaysia, in the Iskandar region, Johor. The development is taking place on reclaimed land just across the Johor Straight, in sight of Singapore.

    The project, which will continue over the next decade, aims ultimately to create 300,000 residential units, hosting as many as 700,000 people, as well as numerous commercial buildings.

    The Forest City project is expected to fuel the region economy, as well as Singapore, as light rail and road links will ultimately make the connection across the strait with the island state.

    Dextra has been involved since the early phases of the project for the supply of its Groutec S precast solution. Groutec allow the swift connection of precast columns and panels, without the need of in situ joints, speeding up the construction project. For the Forest City Project, Groutec S couplers (compact models) were used to connect the panels making the residential towers shear walls.

    The Forest City project is supported by the installation at site of several sets of Bartec threading equipment, which prepare the bars with threads in order to perform the connection with the top part of the Groutec sleeve. Dextra aftersales team also provided training and support in order to guarantee high production levels during all the project duration.

    For more information about the availability of precast solutions in Asia, please contact our Bangkok office

    Emirates’ Bustanica Vertical Farm

    The World’s Largest Vertical Farm

    Emirates’ Bustanica Vertical Farm is the world’s largest vertical farm, a sprawling indoor farming facility spanning an impressive 330,000 square feet. This state-of-the-art facility plays a crucial role in providing fresh, locally sourced in-flight food for Emirates and several other airlines operating at Dubai International Airport. At the core of this groundbreaking project lies meticulous engineering, and one crucial component that contributes to its success is the use of Dextra Groutec couplers for the precast shear wall module connections.

    This vertical farm employs cutting-edge technology to cultivate a diverse range of crops in a controlled environment. By stacking layers of crops vertically, the facility maximizes space utilization while minimizing resource consumption. The result is a sustainable and efficient system that produces fresh, high-quality produce year-round, regardless of external climatic conditions.

    The Role of Dextra Groutec Couplers

    In any construction project, the choice of materials and components is critical to ensuring structural integrity and long-term durability. In the case of the world’s largest vertical farm, the engineers faced the challenge of connecting precast shear wall modules securely. The solution came in the form of Groutec L couplers with a diameter of 25mm.

    Groutec couplers are renowned for their reliability and strength in connecting precast concrete elements. These couplers provide a robust and efficient means of joining precast concrete components, ensuring the structural stability of the entire facility. The 25mm diameter was carefully selected to meet the specific requirements of the shear wall modules, offering a seamless connection that enhances the overall resilience of the vertical farm.

    The Groutec couplers not only facilitate the structural integrity of the vertical farm but also align with the project’s commitment to sustainability. The durability and reliability of these couplers ensure that the connections withstand the test of time, supporting the longevity of the facility and its contribution to sustainable agriculture.

    AVE Palencia-Santander HSR Package 1 (Palencia – Palencia Norte) & Package 2 (Palencia Norte – Amusco)

    AVE Palencia-Santander high-speed rail project is a significant infrastructure undertaking aimed at connecting Palencia and Santander in Spain. This project involves the construction of extensive railway networks, viaducts, and bridges, underscoring the need for a strong and resilient foundation. Recognizing the critical importance of ensuring the structural integrity of the concrete piles, the project management sought advanced testing methodologies.

    Dextra played a pivotal role in ensuring the robustness of the project’s foundation by supplying Sonitec Crosshole Sonic Logging (CSL) testing tubes. These tubes were instrumental in conducting comprehensive structural integrity tests on the concrete piles of AVE Palencia-Santander USR Package 1 (Palencia – Palencia Norte) and Package 2 (Palencia Norte – Amusco).

    Crosshole Sonic Logging is a non-destructive testing method widely employed to assess the quality and integrity of concrete piles. It involves the use of sonic waves transmitted through the concrete between two access tubes, allowing engineers to evaluate the material’s properties and identify potential defects.

    Sonitec tubes are specially designed for Crosshole Sonic Logging, ensuring precise and reliable data collection during structural integrity tests. These tubes are embedded in the concrete piles during construction, providing access points for the sonic wave transmission.

    High-Speed Rail Access Channel in Valencia – Phase 1

    High Speed Rail Access Channel in Valencia – Phase 1

    The High-Speed Rail Access Channel project in Valencia represents a transformative initiative aimed at enhancing connectivity, bolstering economic growth, and fostering sustainable development within the region and beyond. As such, ensuring the reliability and longevity of its infrastructure components is paramount. This is where Dextra steps in with its cutting-edge solutions.

    The utilization of Sonitec tubes for crosshole sonic logging (CSL) testing exemplifies Dextra’s commitment to pioneering technologies that optimize construction processes and elevate industry standards. CSL testing is a non-destructive technique utilized to assess the integrity of deep foundation elements such as drilled shafts and bored piles. By transmitting ultrasonic pulses between pairs of probes embedded within concrete piles, CSL testing enables engineers to detect defects, voids, or anomalies that could compromise structural stability.

    In the context of the High-Speed Rail Access Channel project, Dextra’s provision of 60,000 linear meters of Sonitec tubes empowers construction teams with a robust methodology for evaluating the quality and integrity of concrete piles. This comprehensive testing approach not only meets regulatory requirements but also instills confidence in the durability and performance of the infrastructure, safeguarding against potential risks and ensuring compliance with stringent safety standards.

    The adoption of innovative solutions like Sonitec tubes underscores the evolution of construction practices towards greater efficiency, accuracy, and sustainability. By enabling early detection of potential issues and facilitating timely remediation measures, Dextra’s technology not only enhances project outcomes but also minimizes disruptions, reduces costs, and enhances overall project resilience.

    As the High-Speed Rail Access Channel in Valencia moves forward, Dextra’s contribution serves as a testament to the power of collaboration and innovation in shaping the future of infrastructure. By harnessing the latest technologies and best practices, Dextra and its partners are not only building bridges and tunnels but forging pathways to prosperity, connectivity, and sustainable development for generations to come.

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