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Perth City Link

Perth City Link

The Perth City Link is an transport and urban development project taking plate in Perth, Western Australia. It aims to reclaims more than 13.5 hectares of land previously used by connecting railways by sinking a train lane, hence making land available at the surface to reconnect two parts of the city with streets, commercial and residential buildings.

For this project, Dextra has been involved between 2012 and 2014 in the early foundation works:

  • Supply of Dextra Rolltec mechanical rebar splicing solution, used for the vertical connection of rebar in D-Walls and Micropiles. Rebar couplers were used to reconnect cages which had been previously prefabricated by our rebar partner fabricator in Perth.
  • Dextra also supplied its Sonitec sonic tubes used the Cross Sonic Logging (CSL) integrity testing of the foundations piles.

For more information about foundations solutions available in Australia, please consult our Bangkok office

Maitree Super Thermal Power Project

Maitree Super Thermal Power Project

Maitree Super Thermal Power Project is a 2×660 MW coal-fired power station project being developed by the Bangladesh-India Friendship Power Company (BIFPCL), a 50-50 joint project of the governments of Bangladesh and India. The power station will be located in Rampal, Bangladesh.

For this project, Dextra has supplied more than 400 assemblies of grade 700 Marine Tie Bar systems to connect piles and waling beams for a 1.2km long jetty of the coal power plant.

Dextra’s Marine Tie Bar systems consist of steel bars and anchorage accessories that act as an anchorage to tie back sea walls to anchor walls.

Bars are available in three carbon steel grades, up to a yield stress of 700Mpa and can be chosen among a selection of 24 bar diameters, up to M162, allowing a perfect match to the performance requirements.

In addition, standard range of anchorage components allow easy installation and connection to all kinds of marine walls.

The construction of the Maitree Super Thermal Power started in 2017 and is planned to be finalized by 2022.

Bakheng Water Treatment Plant

Bakheng Water Treatment Plant

The Bakheng Water Treatment Plant is located in the Bakheng district of Phnom Penh, Cambodia. The plant will be built to improve the water supply in this area and eventually give a 60 percent increase in drinking water delivery capacity due to substantial urban expansion.

A drinking water treatment plant and transfer pipelines are part of the project. The supply system will eventually provide drinking water to more than 1.5 million residents in Phnom Penh’s north-east.

By the end of Phase 1, the plant should be operational to provide drinking water to the more than 750,000 inhabitants of the area. By the end of Phase 2, its capacity will be doubled.

The project includes earthworks and soil treatment, civil engineering design of the structures, equipment installation, power supply to the equipment, and system automation.

Dextra supplied Glass Fiber Reinforced Polymer (GFRP) rebars which were installed in bored piles instead of reinforcement of traditional steel rebars to facilitate the TMB breakthrough in the underground waterway tunnel.

Suvarnabhumi Bangkok International Airport, สนามบินสุวรรณภูมิ

Suvarnabhumi Bangkok International Airport, สนามบินสุวรรณภูมิ

Suvarnabhumi Airport is the main international airport of Thailand, operating both domestic and international flights and acting one of the main gateway to South East Asia for travelers in the region. The airport is located at the East of Bangkok, less than 15mn from Dextra main manufacturing facility.

Dextra has been involved has been involved since the beginning of Suvarnabhumi construction back in 2001, and is still involved today in the airport’s latest expansion projects.

For Suvarnabhumi Airport, Dextra delivered over the years a vast range of technical solutions to support the various contractors on part of the project.

For foundation piles, diaphragm walls, columns and beams and other concrete structures, Bartec rebar couplers have been used extensively in all parts of the airports. The popular coupler solution allow to safely connect rebar together, as vertical or horizontal connections. In Thailand, Dextra also takes in charge the rebar preparation service, which is ensured from our own threading yard in Bangkok.

Terminal roofs and concourses have also been designed to use as cross-trusses Dextra Tension Bar Systems. The high performance large par systems are easy to install and adjust in length thanks to their fork ends and in-line connectors, and participate to the overall aesthetics of the terminal structure.

For plane remote parking area where plane fine tune communications with the control tower, Dextra supplied large diameter FRP dowel bars, connecting the tarmac concrete slabs.Dextra FRP bars provide similar tensile performance to steel bars but prevent some of the interferences inherent to metallic structures.

Riyadh Metro

Riyadh Metro

Riyadh Metro is a massive urban transit system project under construction in Riyadh, Saudi Arabia. The project will feature 85 stations, built along 6 transit lines, for a total rail length of 176km. It is expected that the system will serve at least 1 million passengers daily at its inauguration in 2018.

For this large infrastructure project, Dextra has been involved on various stations and packages.

Excavation works

Before proceeding with general construction works, during early excavation phase, it is required to anchor retaining walls back into the stable ground in order to prevent any wall displacement. This will allow to keep excavating in a safe environment.

For that purpose, Dextra supplied steel ground anchors installed at the station perimeter. Each system is based on a high-tensile fully threaded bar, coming with nut and plate, and grouted to provide bonding with the soil.

For more information, please refer to Steel Ground Anchors page.

Raft & Vertical connections

Bartec rebar couplers were supplied for the works in the stations. Couplers were used for slabs, column and wall connections. A typicall application on this project is to cast rebar couplers in the concrete with reinforcement, and then proceed with second phase bar connection at a later stage.

Unitec bolted couplers can have also been use on various parts of the project. Typically Unitec is used when overlap is planned but lapping length appear to be too short to perform a safe splice. In that case Unitec provides a convenient and full performance connection.

Karimun Yard

Karimun Yard

The Karimun Yard located on the small island of Karimun (pop. 200,000), less than 25km away from the island of Batam (Indonesia) and Singapore. The Karimun Yard, operated by Saipem offers more than 780,000 sqm* of fabrication areas with an annual production of 50,000 tons.

Between 2009 and 2010 Dextra has manufactured and supplied for Saipem large >Marine Tie Bars, which were incorporated into the main quay wall. In 2008, Dextra also supplied the Marine Tie Bars and >Waling Beams connecting the sheet pile walls of the service jetty

For the main yard, Dextra supplied its Marine Tie Bars Grade 700, which is the highest in the range. Higher tie bars grades allow to high performance while limiting the size and weight of the bars, making them easier to transport and install. Grade 700 can also be used to optimize design, for example by spreading the bars further away from each other, hence reducing the total number of bars on the project.

To connect the bars to the walls, ball cages were used. Used together with a bearing plate embedded in wall, ball cages allow a multidirectional adjustment angle of 10°. To splice bar segments, couplers were also used.

For more information about our marine solutions in Asia Pacific, please consult our Bangkok

*CF Saipem Yard Sheet 07.2014

São Paulo Arena Corinthians

São Paulo Arena Corinthians

The São Paulo Arena Corinthians is a football and multipurpose stadium which was built between 2011 and 2013 in preparation of the 2014 FIFA Worldcup in Brazil.

The stadium has a capacity of 49,000 people, making it the fifth largest stadium in Brazil in term of capacity.

For the construction of the stadium, 80% of the structural elements were made thanks to precast techniques, of which 40% were produced directly on the precast plant set up on site.

For this project, Dextra Do Brasil delivered to contractor Odebrecht, main contractor on this project, its Rolltec rebar coupler solution.

On the São Paulo Arena Corinthians project, Rolltec rebar couplers were used inside the precast elements to provide connections between slabs, beams and columns.

To allow the use of a coupler in the precast element, a rebar ended with a A-type thread is cast into the precast element, with ist thread being protected by a pocket former.

rolltecpocketformer

Once set up at its final location, the pocket former is removed and the space around the thread allows to conveniently screw a Rolltec coupler from the opposing rebar (B-type thread). More than 45,000 Rolltec couplers were used for the rebar connections on the Arena Corinthians. The coupler solution was supported by a Rolltec rebar preparation equipment, installed on site, and Dextra team of engineered in charge of training operators and rolling out preventive maintenance to ensure the equipment was used as its maximum capacity.

Reventazón Hydroelectric Dam

Reventazón Hydroelectric Dam

Reventazón Dam is a concrete-face rock-fill dam set up on the Reventazón River, in the Limon province of Costa Rica. The dam, inaugurated end of 2016, is the largest power station in the country with a total power capacity of 305MW. The project has become a model in term of environmental integration, featuring passages for animals.

For this major dam project, Dextra Latin America continuously delivered and supported contractor ICE from 2010 to 2016. Dextra supplied its Rolltec rebar splicing solution, couplers and machine. Rolltec is the most popular rebar slicing solution in Latin America, providing a competitive alternative to lap splices.

The rebar preparation is supported by a unique light equipment, operated by a single operator. The Rolltec machine is relatively easy to transport and convenient to install even on most remote locations such as dam construction sites.

Rolltec splices were used inside the water tunnels, installed on bent rebar. For that kind of application, the straight bar has to be threaded, then bended. During the bending operation, a coupler may be temporarily fit onto the bar end in order to protect the thread.Rolltec splices were used inside the water tunnels, installed on bent rebar. For that kind of application, the straight bar has to be threaded, then bended. During the bending operation, a coupler may be temporarily fit onto the bar end in order to protect the thread.

Dextra Rolltec couplers were also installed into the tall structure (130m high) as a way to splice rebar vertically.

Kuwait International Airport Expansion: Terminal II Building

Kuwait International Airport Expansion: Terminal II Building

Kuwait International Airport is the country’s main airport located in the South of Kuwait City. The Hub can currently handle more than 9 million passengers per year, and is home to the famous Kuwait Airlines, Jazeera Airways, and Wataniya Airways.

A new state-of-the-art terminal

This newest infrastructure is part of the Airport’s expansion project, aiming to enhance its status as the State of Kuwait’s gateway. When complete, the Terminal II building will form a triangular mark, a symbol of Kuwait reflecting the country’s rich culture and civilization.
Scheduled for completion in 2020, this striking five-storey terminal building will be able to handle 25 million passengers a year, and will be connected to the first terminal via a tunnel.

From the foundations to the roofs

For this project, the lead Turkish contractor Limak Holding and its Kuwaiti agent Kharafi National have chosen Dextra’s Rolltec rebar coupler solution for rebar splicing in all the building’s concrete structures. Thanks to its rolled-parallel threaded system, as well as its simple preparation and installation process, this splicing solution can help shorten construction cycle times.

For the Terminal’s impressive structure, the contractors have also opted for Dextra’s high-performance smooth Post-Tensioning bar systems. Thanks to its smooth carbon steel bars and its rolled threads, the very high-tensile PT Bar system features high fatigue and strength performance, as well as a high impact resistance.

For more information about our products, both in rebar splicing and engineered bar systems, please contact Dextra team in Dubai.

Pune Metro UG 04 – Swargate Metro Station

Pune Metro UG 04 – Swargate Metro Station

Pune Metro is an under-construction mass rapid transit system that comprises of 3 lines with a total length of 55 km. The Metro is in Pune Metropolitan Region in Pune City, India.

Swargate Station is part of the 17-km Line 1 running from PCMC Building to Swargate. Lines 1 and 2 are expected to be operational in 2021 while the elevated Line 3 will be completed one year later.

For this project, Dextra supplied more than 1,700 steel active anchors for stabilization of vertical retaining walls around the excavation area.

Dextra’s Geotec Steel Active Anchor is the preferred solution for excavation works where post-tensioning is required.

Active Anchor

The anchors are corrosion protected and based on high-tensile fully-threaded bars that help prevent deformation of the retained structure.

After the construction of Pune Metro UG04 is completed, the underground station at Swargate will be a strategic part of a multimodal transit hub connecting to the city bus services and parking facilities for private vehicles.

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