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Aberdeen Harbour Expansion

Aberdeen Harbour Expansion

Aberdeen Harbour is one of the oldest and busiest ports in the UK.

It serves as a hub for the marine operations of oil and gas industry in north-west Europe, offering links to 40 countries.

The expansion project of the new South Harbour aims to increase and diversify the existing capabilities. Combined with the current port, Aberdeen Harbour will soon become the largest port in Scotland in terms of berthage.

The Aberdeen Harbour expansion mainly involved dredging within Nigg Bay to construct two breakwaters and develop quayside on the north and west sides of the bay.

Dextra offered a convenient solution for concrete integrity testing of the 35-45m depth bored piles that support the harbour structure. Both 50 and 100mm tubes were used by the contractor: Dragados, with 100mm used for inclinometry and coring purpose.

After drilling a vertical hole into the soil, Sonitec sonic tubes were equipped with the reinforcement cages and lowered into the hole, the latter is then filled with concrete, and the sonic logging testing is subsequently performed.

Dextra Sonitec system is designed to facilitate the assembly and installation of long tube lengths in reinforcement cages with its enlarged bell-mouth that allows the seamless connection of the tubes. The system complies with ASTM D6760, the standard method for integrity testing by ultrasonic cross-hole testing.

This port expansion upscales opportunities for existing customers, and opens the door to new markets, future-proofing the harbour’s ability to support the economic prosperity of the city and region.

Reconstruction of Pak Kok Pier on Lamma Island

Reconstruction of Pak Kok Pier on Lamma Island

The Reconstruction of Pak Kok Pier on Lamma Island is a project to reconstruct the existing pier located at the northern tip of Lamma Island in Hong Kong, including provision of ancillary facilities such as roof cover, lighting system, benches, and solar panels, etc. and environmental monitoring and mitigation measures.

Due to the primitive design of the Pier and the occasional rough sea condition, the berthing condition of the Pier is unsatisfactory, causing inconvenience to passengers, especially for kids and the elderly, when boarding and alighting. The project aims to improve the berthing condition.

Dextra delivered more than 600 meters of GFRP (Glass Fiber Reinforced Polymer) rebars in straight and bending shapes for the reinforcement of the ferry pier structure.

Dextra GFRP rebar is a corrosion-free alternative to steel rebar. The continuous exposure to seawater and contaminants made it the perfect solution to substitute traditional steel rebars.

Source of images: https://www.devb.gov.hk/filemanager/en/content_1044/20170813_07.html, https://www.ceddreport201519.gov.hk/en/projects-services-detail/portworks

Elevating Sokhna Port Through Innovative Marine Infrastructure Solutions

Elevating Sokhna Port Through Innovative Marine Infrastructure Solutions

Sokhna Port’s expansion project is reshaping global trade dynamics, with a 480-meter quay wall and 18-meter draft for Basin 2. This venture not only amplifies Egypt’s maritime prowess but also spotlights Dextra’s role in providing innovative marine infrastructure solutions.

Located on the Red Sea, Sokhna Port is a linchpin of international trade due to its proximity to the Suez Canal. Its extension in Basin 2 is a strategic move to cater to surging trade demands and optimize connectivity between Asia, Europe, and Africa.

The heart of the expansion lies in the impressive quay wall, boasting a 480-meter length and 18-meter draft. Dextra demonstrated its expertise by providing 265 tons of marine tie bars, grade 700, and ball cages, for the construction of the DP World terminal. These components enhance structural integrity and durability in the face of challenges posed by the marine environment.

Mahatma Gandhi Setu Rehabilitation

Mahatma Gandhi Setu Rehabilitation

The Mahatma Gandhi Setu (also known as Gandhi Setu or Ganga Setu) is a bridge that spans the Ganges River in Bihar, India, and connects Patna and Hajipur. It is India’s third-longest river bridge, with a length of 5,750 meters.

The bridge had experienced considerable traffic congestion in recent decades as a result of an increase in the number of cars crossing it, which had caused it to operate at capacity and overburden the structure. It required replacement of the concrete superstructure with steel framework.

Dextra participated in this renovation project by supplying RepairGrip couplers for the connection of old pier and new pier caps.

Fully threaded bars were also provided for various applications during the demolition of the old superstructure.

The renovated western flank was opened to public on July 31, 2020.

Causeway across Kuwait Bay

Causeway across Kuwait Bay (Jaber Causeway)

The Main Causeway across the Kuwait Bay is a 36-km long project currently being built North of Kuwait City. It will ultimately be connected to Doha Link, another sea link project West of Kuwait City, which connected make together the Jaber Causeway sea link, one of the largest civil engineering project ever built in the Middle East.

The Main Causeway Across Kuwait Bay stretches North of Kuwait City. It is expected that the link will greatly contribute to the development of Northern part of Kuwait. To achieve that, the Causeway will literally cut across Kuwait Bay with a 27-km sea link.

Bridge pylons and girders

For the visible part of the sea link, Dextra worked with contractor Hyundai to offer high tensile post tensioning bar solutions.

Dextra Smooth PT Bar Grade 835/1050s were used all along the sea link for the connection of the precast girders together.

For part of the sea link which is topped by metallic cable-stayed structure. Higher performance bars in Grade 1050/1200 were used to offer a vertical anchoring point between the pylon and the reinforcement of the pile. PT Bars were delivered with a full corrosion protection accessory set by Dextra so that the bars will resists the marine conditions.

Crosshole Sonic Logging tubes

For the concrete integrity testing of the onshore and offshore foundation piles, Dextra supplied around 400,000 linear meters of Sonitec tubes, which are easy to set up and reconnect, without need of welding, which significantly increases the productivity of the pile assemblies.

Once installed, the tubes are firmly in place, supporting without issue the cage lifting and handling.

Cross Tay Link Road

Cross Tay Link Road

The Cross Tay Link Road project in Perth and Kinross, Scotland, is set to transform transportation in the area. One of the notable features of this road construction endeavor is the inclusion of a three-span bridge over the magnificent River Tay, the longest river in Scotland. This project aims to enhance connectivity and improve travel efficiency for residents and visitors alike.

To ensure the structural integrity of the bridge’s foundation piles, Dextra provided a quantity of 1,920 tubes, amounting to 11,136 linear meters of Sonitec ST50. This specialized product is designed for pile integrity testing using the Crosshole Sonic Logging (CSL) method. It facilitates the evaluation of the quality and reliability of the foundation piles, ensuring the bridge’s long-term stability and safety.

Tân Vũ – Lạch Huyện Bridge

Tân Vũ – Lạch Huyện Bridge

The Tan Vu – Lach Huyen Bridge is a 5.4-km long bridge located East of Hai Phong, in the North of Vietnam. The brige is connecting the Hai Han district (East of Hai Phong), to the new port of Lach Huyen, located on the island district of Cat Hai. This will also allow the port of Lach Huyen to be directly connected to the Hai Phong/Hanoi highway, drastically reducing the transit time to Vietnam’s capital city.

The bridge project is part of a broader infrastucture plan: the Tan Vu – Lach Huyen highway infrastructure project, which aims to develop Hai Phon as a main transportation hub in the North of Vietnam.

For this bridge project, Dextra supplied two types of Post Tensioning systems:

  • For the permanent reinforcement of precast girder segments, Dextra supplied PT smooth bar systems with threaded ends in sizes M39 and M49, grade 835/1030 and 930/1080. Dextra bar systems are used for the vertical post-tensioning of concrete segments.
  • For the lifting and temporary fixing of the precast girders segments during the construction phase, Dextra supplied its Fully threaded bar systems in diameters 32 and 36, grade 1080/1230.

For all temporary applications such as lifting and fixing operations, Fully threaded PT bar systems are a convenient and economical solution as they bars can easily be cut, adjusted and re-used several times. Thanks to their continuous thread, the bars can be spliced at any points by the use of couplers or turnbuckles, which are also available from Dextra.

For more information and engineering support regarding Post Tensioning Systems in Vietnam, please contact contact our office in Bangkok.

Smith River bridge replacement, Crescent City

Smith River bridge replacement, Crescent City

The replacement of the Smith River Bridge at the South Fork Road, Crescent City (also named George Tryon Bridge) is a local infrastructure project initiated by the Federal Highway Administration (FHWA) and handed over contractor Flatiron West, Inc. The aim of the project is to replace an existing steel bridge, built in 1948.

For this project, Dextra supplied its Bartec rebar coupler solution. Bartec allows a convenient connection of rebars on large diameters from #4 to #18 (Imperial rebar sizes) and were used in columns and beams of the new replacement bridge. Bartec takes advantage of extended threads on rebars to splice them without the need of rotating any bar and without any extra further component: only a standard rebar coupler is required.

Additionally, Bartec Headed Bars were also supplied, replacing hook bars in congested reinforcement areas.

Bartec is a prequalified and authorized solution by CALTRANS (California Transportation Department) and has previously been tested and approved by the California Department of Transportation.

For more information about Dextra solutions available in the United States, please contact our North America office

Bach Dang Bridge (VN2021), multi-span cabled-stayed bridge in Vietnam

Bach Dang Bridge (VN2021), multi-span cabled-stayed bridge in Vietnam

The Bach Dang Bridge is the first all-Vietnamese designed and constructed mega infrastructural project located in northern Vietnam. The project is estimated to cost 7.3 trillion VND (approximately 312.2 million USD). The bridge 5.4-kilometer bridge spans over the historic Bach Dang River and is part of the Hanoi – Quang Ninh highway project. It also features 4 lanes of 28 meters wide, meticulously designed for speeds of up to 100km/hour traffic. The bridge and highway connection are intended to help shorten the distance from Hanoi and Quang Ninh from 175 km. to 125 km., as well as to cut travel times between the two localities in half.

The construction of the first multi-span cable-stayed bridge in Vietnam

The very first made-in-Vietnam multi-span cabled-stayed bridge features 3 H-pylons, representing Hanoi, Hai Phong, and Quang Ninh urban areas. These regions are now connected by the bridge to boost their economic growth. Bach Dang River has a historical significance as it is the site of the Battle of Bach Dang in 938CE, where rebel Vietnamese forces defeated and put an end to the Chinese imperial domination of Vietnam. Bach dang Bridge will only enhance further the strategic edge of the northern region.

Dextra post-tensioning bars for permanent applications of the bridge

For the construction of the Bach Dang Bridge, Dextra fully-threaded bars were applied to it as permanent post-tensioning anchors.
For this mega infrastructural project, Dextra supplied over 100 high performance post-tensioning bar systems. Also known as PT bars, they are specifically designed for post-tensioned applications. They can be corrosion-protected as is the case for the equipment supplied in the project. The corrosion protection is done in a controlled facility in Dextra’s factory, before being shipped to site.

To learn more about our products, discover Dextra’s solutions for bridges and viaducts.

Kanchpur, Meghna, and Gumti 2nd Bridges Construction

Kanchpur, Meghna, and Gumti 2nd Bridges Construction

The Kanchpur, Meghna, and Gumti 2nd Bridges Construction and Existing Bridges Rehabilitation Project (KMG project) includes the construction of three new bridges on National Highway No. 1 (NH-1) across the Kanchpur, Meghna, and Gumti rivers, as well as the rehabilitation and renovation of existing bridges.

The new bridges have four lanes and are built beside older bridges with approach roads.

The objective of the project is to improve traffic conditions and transportation efficiency on the National Highway No.1 between Dhaka and Chittagong, contributing to Bangladesh’s long-term economic growth.

Dextra supplied thousands of Unitec couplers, ranging from diameter 12mm to 28mm to connect top slabs and piers.

Unitec is a bolted splicing system designed for the connection of two rebars which haven’t been previously prepared (no thread). It can be assembled on site with standard impact/pneumatic wrench.

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