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Fujairah Port

Fujairah Port

Port of Fujairah, in the emirate of Fujairah and strategically located on the Gulf of Oman, is the only multi-purpose deep sea port on the Eastern seaboard of the United Arab Emirates. It is located just 130 km South from the Strait of Hormuz.

Dextra has been involved in the expansion of the port between 2007 in 2008.

Oil Terminal 2

For the new Oil Terminal 2 (OT2), Dextra engineered and supplied the Marine Tie Bars systems used the the anchoring of the Main Quay walls.

More than 1,400 tons of bars have been provided for this large project.

South Breakwater Berths

In 2008, Dextra also engineered and supplied the Marine Tie Bars systems anchoring Tugs Jetty, Craft Docks & Main Quay Wall. Short Marine Tie Bars assemblies were installed between King Pile Walls. High performance Grade 700, which allow a high level of performance for relatively smaller diameters, was preferred to ease transportation and installation at site.

Chaglla Dam

Chaglla Dam

Chaglla Dam is a hydroelectric dam set up on the Huallaga River, in the Huánuco region of Peru. The dam is 203m heigh with an installed maximum capacity of 456 MW.

For this major dam project, Dextra continuously delivered to Brazilian contractors Odebrecht its Rolltec rebar coupler solution between 2012 and 2015.

Rolltec is the most popular rebar slicing solution in Latin America, providing a competitive alternative to lap splices.

The rebar preparation is supported by a unique light equipment, operated by a single operator. The Rolltec machine is relatively easy to transport and convenient to install even on most remote locations such as dam construction sites.

More than just couplers and equipment, Dextra also took in charge the machine commissioning and operator training, making sure the contractor team make the most out of their rebar coupler solution.

Petronas RAPID

Petronas RAPID

Petronas RAPID (Refinery And Petrochemical Integrated Development) is a massive petrochemical complex located at the very south of state of Johor, Malaysia, across the sea facing the city-state of Singapore.

The RAPID development, commissioned in 2016, aims to add a 300,000 bbl per day of capacity to the existing local production, making it a strategic development for the Malaysian peninsula.

For this project, Dextra has supplied its Bartec system for the construction of the precast piperacks accross the the project. 30,000 Bartec Headed Bars were used to create horizontal anchoring points for piperacks beams.

The project was supported by a Bartec machine, installed directly at site and commissioned by the Dextra team.

Egypt’s record-breaking wastewater treatment facility

Egypt’s record-breaking wastewater treatment facility

The Bahr El Baqar wastewater treatment plant is located in the northern governorate of Port Said, with a daily output capacity of 5.6 million cubic meters. It is a joint venture between the Arab Contractors Company and Orascom Construction.

The plant is the world’s largest of its kind, holding three Guinness World Records: the world’s largest water treatment facility, processing 64.8 cbm of water per second, largest sludge treatment plant, and largest single-operator ozone generating plant.

Dextra is proud to be a part of this project, supplying Rolltec rebar couplers for the reinforcement of the plant’s concrete structures.

Rolltec is a CARES approved rolled parallel threaded mechanical splicing system designed for the connection of concrete reinforcing bars from Ø12 to 50 mm (ASTM #4 to #18). It offers fast and easy preparation and installation at site.

Source of images: https://www.arabcont.com/english/project-624

Cylingas Reservoirs

Cylingas Reservoirs

Cylingas gas tanks are part of the industrial complex of Cylingas located at Al Quoz, United Arab Emirates.

For the installation of new gas tanks, Dextra has supplied its tension bar systems. Tension Bars were used for the cross-bracing of the tank footing structure. Carbon steel rods in Grade 355 and in diameter 120mm (thread M123) were chosen for this application, delivered with forks, lock covers and turnbuckles. A total of 48 sets were installed in total for this project.

The assemblies were fixed onto the pilons by the use of gusset plates connected to the forks. Turnbuckles were used for the splicing in the lower part of the assembly, to ease installation. Turnbuckles allow some length adjustment and stressing of the assembly by bringing closer 2 segments of bars.

For more information on Tension Bars in industrial settings, please download our dedicated introduction brochure:


Download (.pdf)

For more information about the availability of high performance bar systems in Middle East, please contact our Dubai office.

Xayaburi Dam

Xayaburi Dam

Xayaburi dam is a hydroelectric dam located in Northern Laos. The project, planned to start operating in 2019/2020, is the first of 11 dams plans in the lower Mekong region. The dam is planned to deliver 1,285 MW of electrical capacity.

Xayaburi dam is a hydroelectric dam located in Northern Laos. The project, planned to start operating in 2019/2020, is the first of 11 dams plans in the lower Mekong region. The dam is planned to deliver 1,285 MW of electrical capacity.

For this remote construction sites, a Bartec rebar preparation equipment set was delivered to site in its container. A total of 120,000 rebar couplers were used on the project over a two-years period.

Jamnagar refinery expansion

Jamnagar refinery expansion

Located in the Gujarat, in western India, the Jamnagar refinery is the largest in the world in production capacity. Owned by Reliance Industries, it has been commissioned in 1998 and spreads over the 50 km2 surface area.

For the phase 3 alone, more than 305,000 tons of steel reinforcement were used: a 36 months project involving more than 100,000 engineers and construction workers.

Dextra has been involved in Jamnagar since the early days and supplied its rebar splicing solutions on the phases 1, 2 and 3 of the project.

For the phase 3 especially, 3 rebar coupler solutions were used:

Bartec solution was used for cast in situ applications, for bar-to-bar connections in foundations, pile cages, column cages. Bartec couplers were also used as a way to splice bars in heavily congested rafts and pile caps.

For the pipe-racks, which were built from precast elements, from a precast factory part of the project. Groutec couplers have been used to connect beams and columns. Positionned in the bottom elements and filled with grouts, they conveniently avoided the need of in situ wet joint.

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For other applications where rebar length is too short to allow traditional overlap, Unitec couplers were used.

For more information on Jamnagar, please download our Case Study.

Jizan Flood Mitigation Channel

Jizan Flood Mitigation Channel

Jizan Flood Mitigation Channel is an under-construction infrastructure project in Jizan Economic City, Saudi Arabia.

Being located on the coastline, the city faces the risk of floods due to the frequent torrential rainfalls.

The flood channel plays the important role of protecting these downstream areas from major flood damage.

The channel will be exposed to seawater and water environmental contaminants that can influence the corrosion of steel: for this reason, Dextra ASTEC glass fiber reinforced polymer (GFRP) rebar was the perfect solution for the project. Almost 2 million meters of the GFRP rebar were delivered.

ASTEC GFRP rebar is a corrosive-free non-metallic reinforcing bar that provides higher tensile strength than steel while being lighter in weight.

Upon its completion, the project will be the world’s largest construction using GFRP rebars as its concrete reinforcement.

Jizan Refinery Terminal

Jizan Refinery Terminal

Jizan Refinery & Terminal is an oil megaproject built for Saudi Aramco in the Jizan Economic Area, located on the Red Sea, West coast of Saudi Arabia.

For this project, Dextra engineered and manufactured marine tie rods systems used for the construction of quays of the marine terminal.

In total, Dextra delivered 412 tie rod sets in size M98. The grade 500 rods were connected to combi walls on both side thanks to Dextra designed captive nuts accessories, cast in the concrete piles.Captive Nuts allow a convenient angle of adjustment of 5° in all directions.

The assemblies, as long as 36 meters, were split into three main segments and reconnected thanks to couplers and hinge-couplers.

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For more information about the availability of high performance bar solutions in Middle East, please contact our Dubai office

Hatta Pumped Storage Hydro Power Plant

Hatta Pumped Storage Hydro Power Plant

The Hatta Pumped Storage Hydro Power Plant project is located near the community of Hatta in the Hajar Mountains, 140 km southeast of the city of Dubai.

The plant will use water stored in an upper reservoir at the Hatta Dam, utilizing pumped storage technology with solar-powered pumps at the Mohammed bin Rashid Al Maktoum Solar Park.

The project was awarded to a consortium, including STRABAG Dubai LLC and STRABAG AG, Austria’s Andritz Hydro, and Ozkar, an Oman-based construction company. France’s EDF is consulting on the project.

It will comprise a turbine shaft with a diameter of approximately 36m and a depth of almost 70m, for the placement of two turbines with a total expected power output of 250MW. In addition, a 1.2km long pressure tunnel and two road tunnels with a length of approximately 470m and 440m are to be excavated.

Dextra was involved in the excavation of the hydro tunnels by supplying thousands of GEOTEC™ steel bolts, including Self-Drilling Rock-Bolt, soil nails and combination bolts, diameter 22 to 32mm, for rock mass and slope stabilization.

Dextra GEOTEC™ steel bolt systems are available for every ground condition in various applications such as roadways, hydro power and underground oil/gas storage, sub-sea, and sewer tunnels.

The project is scheduled to be commissioned in early 2024.

It is part of the Dubai Clean Energy Strategy 2050 program, which has a goal of providing 75% of Dubai’s total power generation from clean energy sources by 2050.

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