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Green Duba Integrated Solar Combined Cycle Power Plant

Green Duba Integrated Solar Combined Cycle Power Plant

Duba ISCC Green Power Plant 1 is a large power infrastructure project taking place in the North West of Saudi Arabia, on the Red Sea. The ISCC (Integretad Solar Combined Cycle) technology is adding 50 MW of solar power to the gas & steam turbine generating 500 MW.

For that project, Dextra supplied Double Corrosion Protection Ground Anchors used as a permanent anchoring solution for the excavation works preparing the pumping chamber. A total of 264 anchors (Grade 1080/1230, Ø32 & 40mm) have been supplied and installed on 4 layers.

The Double Corrosion Protection anchors supplied for this project were pre-grouted at Dextra factory (first layer of grout between steel bar and HDPE sleeve). The pre-grouted segments were reconnected at site thanks to couplers. Pre-grouted anchors not only save time and money on site operations, they also allow an overall better anchor quality by performing the first grout layer in a factory-controlled environment.

 

Installation at site was carried out by foundation contractor BAUER, which performed drilling, lifting, installation, grouting and post-tensioning operations. Dextra offered guidance during the early steps of the installation by sending a team of geotechnical specialists at site.

The general sequence of installation is the following (illustrated in pictures below):

  1. After unpacking from shipping racks, splicing of segments with couplers, covered by heat shrink sleeves.
  2. Transportation of assembled anchor from assembly to site to lifting area (13kg per linear meter).
  3. Wiring cable at the head of anchor to control the descent. Grouting pipe also pre-installed along the anchor.
  4. Inserting the 30 meters anchor into drilled hole together with grouting pipe.
  5. After grouting and stressing, a head cap filled with grease is installed on the anchor head, maintain the anchor fully isolated from the corrosive outside environment.

For more information about our excavation and ground solutions in the Middle East, please contact our Dubai office.

Queensland Curtis LNG (QCLNG)

Queensland Curtis LNG (QCLNG)

The Queensland Curtis LNG (QCLNG) project is located on Curtis Island, Gladstone, in Queensland, Australia, involving conversion of coal seam gas (CSG) reserves into LNG and expansion of exploration and development of CSG reserves in southern and central Queensland.

The gas field, pipeline, LNG plant, swing basin and channel, and shipping operations are all part of the project development. The project’s construction began in late 2010.

Dextra contributed to the project by delivering 307 tons of marine tie bars and accessories in grade 460. The tie bars serve as an anchorage for the marine offloading facility’s anchor walls.

Bang Pakong Power Plant

Bang Pakong Power Plant

Bang Pakong Power Plant is Thailand’s first power plant using natural gas from the Gulf of Thailand as main fuel.

Located on the left bank of the Bang Pakong River in Chachoengsao Province, it comprises both thermal units and combined cycle blocks, with a total capacity of 2,490 MW*.

The plant is built to compensate for the power-generating capacity that was lost after the 1,050-megawatt Bang Pakong Combined Cycle Power Plant was terminated in 2014.

Dextra supplied a wide range of Bartec rebar couplers from size 12mm to 32mm, for the construction of the plant’s cooling tower and combined cycle blocks. The couplers were used to reinforce and connect precast columns and precast beams.

Moreover, Groutec couplers were installed in precast columns for a fast and easy connection with the foundation at the construction site: once the precast columns are lifted and placed into position, the embedded couplers are injected with grout.

Dextra products: Bang Pakong Power Plant

*Electricity Generating Authority of Thailand. Bang Pakong Power Plant, 2019, www.egat.co.th/en/information/power-plants-and-dams?view=article&id=37.

Wheatstone LNG Plant

Wheatstone LNG Plant

Wheatstone LNG is a liquefied natural gas plant located in Western Australia. The plant is owned and operated by Chevron Australia.

Dextra has been involved on the project between 2013 and 2014 for the design and delivery of marine tie rods systems between sheet pile walls and combi walls.

To ease installation and allow a multidirectional rotation angle of the tie rod assembly of ± 5°, Dextra Captive Nuts were installed into the pile reinforcement and cast in concrete.

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Dextra also supplied the waling beam systems (channels and bolts) that allow to support the tie rods on the sheet piles.

Dextra systems are now anchoring the quay structure of the offloading facility, visible as a L shape in the photo above (copyright top picture: Chevron Australia).

Dunkirk LNG Terminal

Dunkirk LNG Terminal

The LNG Dunkirk Terminal is a new natural gas built in the North of France. The project belongs to EDF (France’s main energy company), Fluxys & Total. The new LNG Terminal facilitates the importation of liquid natural gas (LNG), which is transported at low temperature at -163°c. The terminal aims to answer the growing French and Belgian consumption of natural gas, answering 20% of the national consumption of the two European markets. It is the second largest LNG terminal in continental Western Europe.

For this major energy infrastructure project, Dextra collaborated with Bouygues Travaux Public for the supply of Griptec, Dextra’s most advance rebar splicing solutions. Dextra supplied the Griptec sleeves while our local network of fabricators serviced the bar end preparation.

Griptec was used for the three reservoirs external walls in vertical applications. Griptec Headed Bars were also installed in congested areas as substitute to hook bars.

Griptec was also used on various part of the project to create temporary openings, which allow the movement of men and equipment though the reinforcement. For more information about similar application, please refer to Tanger Med 2 Port project, also by Bouygues.

For more information about the availability of Griptec and rebar splicing solutions in Western Europe, please contact our Paris office.

Singapore SLNG No.2

Singapore SLNG No.2

Singapore LNG (SLNG) 2 is a Liquid Natural Gas terminal facility located in Singapore. The terminal hosts 4 large LNG tanks and is able to receive the largest LNG carriers (Q-Max carriers). The terminal acts as a LNG hub for South East Asia.

For Singapore LNG offloading facility, Dextra has been assisted contractor Samsung with the design and supply of full marine tie rods system used between two sheet pile walls.

Dextra tie rods assembly were based on Grade 500. Anchored onto the sheet pile wall thanks to waling beams by the use of plates and nuts.

To ease installation and allow some flexibility to the sets, large diameter ball cages were installed to provide a multidirectional rotation angle of ± 10°.

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To provide length adjustment and splice the long tie rods together, turnbuckles were also provided.

Fujairah Port

Fujairah Port

Port of Fujairah, in the emirate of Fujairah and strategically located on the Gulf of Oman, is the only multi-purpose deep sea port on the Eastern seaboard of the United Arab Emirates. It is located just 130 km South from the Strait of Hormuz.

Dextra has been involved in the expansion of the port between 2007 in 2008.

Oil Terminal 2

For the new Oil Terminal 2 (OT2), Dextra engineered and supplied the Marine Tie Bars systems used the the anchoring of the Main Quay walls.

More than 1,400 tons of bars have been provided for this large project.

South Breakwater Berths

In 2008, Dextra also engineered and supplied the Marine Tie Bars systems anchoring Tugs Jetty, Craft Docks & Main Quay Wall. Short Marine Tie Bars assemblies were installed between King Pile Walls. High performance Grade 700, which allow a high level of performance for relatively smaller diameters, was preferred to ease transportation and installation at site.

Petronas RAPID

Petronas RAPID

Petronas RAPID (Refinery And Petrochemical Integrated Development) is a massive petrochemical complex located at the very south of state of Johor, Malaysia, across the sea facing the city-state of Singapore.

The RAPID development, commissioned in 2016, aims to add a 300,000 bbl per day of capacity to the existing local production, making it a strategic development for the Malaysian peninsula.

For this project, Dextra has supplied its Bartec system for the construction of the precast piperacks accross the the project. 30,000 Bartec Headed Bars were used to create horizontal anchoring points for piperacks beams.

The project was supported by a Bartec machine, installed directly at site and commissioned by the Dextra team.

Cylingas Reservoirs

Cylingas Reservoirs

Cylingas gas tanks are part of the industrial complex of Cylingas located at Al Quoz, United Arab Emirates.

For the installation of new gas tanks, Dextra has supplied its tension bar systems. Tension Bars were used for the cross-bracing of the tank footing structure. Carbon steel rods in Grade 355 and in diameter 120mm (thread M123) were chosen for this application, delivered with forks, lock covers and turnbuckles. A total of 48 sets were installed in total for this project.

The assemblies were fixed onto the pilons by the use of gusset plates connected to the forks. Turnbuckles were used for the splicing in the lower part of the assembly, to ease installation. Turnbuckles allow some length adjustment and stressing of the assembly by bringing closer 2 segments of bars.

For more information on Tension Bars in industrial settings, please download our dedicated introduction brochure:


Download (.pdf)

For more information about the availability of high performance bar systems in Middle East, please contact our Dubai office.

Jamnagar refinery expansion

Jamnagar refinery expansion

Located in the Gujarat, in western India, the Jamnagar refinery is the largest in the world in production capacity. Owned by Reliance Industries, it has been commissioned in 1998 and spreads over the 50 km2 surface area.

For the phase 3 alone, more than 305,000 tons of steel reinforcement were used: a 36 months project involving more than 100,000 engineers and construction workers.

Dextra has been involved in Jamnagar since the early days and supplied its rebar splicing solutions on the phases 1, 2 and 3 of the project.

For the phase 3 especially, 3 rebar coupler solutions were used:

Bartec solution was used for cast in situ applications, for bar-to-bar connections in foundations, pile cages, column cages. Bartec couplers were also used as a way to splice bars in heavily congested rafts and pile caps.

For the pipe-racks, which were built from precast elements, from a precast factory part of the project. Groutec couplers have been used to connect beams and columns. Positionned in the bottom elements and filled with grouts, they conveniently avoided the need of in situ wet joint.

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For other applications where rebar length is too short to allow traditional overlap, Unitec couplers were used.

For more information on Jamnagar, please download our Case Study.

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