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Chennai Metro Phase 2, India

 

Chennai Metro Phase 2, India

 
 

The Chennai Metro Phase 2 project is set to redefine urban transportation in one of India’s largest cities, promising enhanced connectivity and efficiency. Playing a pivotal role in the success of this ambitious project, Dextra has supplied an array of cutting-edge construction solutions to meet the project’s demanding structural and safety requirements.

Ensuring Robust Connections with Bartec Rebar Couplers

Dextra supplied nearly 2 million Bartec rebar couplers, essential for creating secure connections across various structural components. These couplers have been utilized extensively in the connections for diaphragm wall (d-wall) caging and slabs, pile cages, piers, and pier caps. By ensuring high-strength rebar connections, Bartec couplers contribute to the overall durability and resilience of the metro structure, particularly important in a densely populated and busy urban environment like Chennai.

Precision Testing with Sonitec CSL Testing Tubes

To ensure the highest standards of concrete integrity, Dextra provided over 80,000 Sonitec crosshole sonic logging (CSL) testing tubes. These tubes facilitate rigorous testing of piles and d-walls, helping to identify potential flaws within the concrete structure. This meticulous testing process enables project engineers to detect and address any irregularities, safeguarding the integrity and longevity of the metro’s foundations.

Supporting Complex Structures with CR Bar 1080 Post-Tensioning Bars

For the support of double-decker piers and the pre-tensioning of U-girders, Dextra supplied 68 CR Bar 1080 post-tensioning bars. These high-strength, fully threaded bars are critical in handling the complex loads and stresses that the elevated sections of the metro will endure. The inclusion of these bars ensures that the metro can withstand heavy traffic and operational demands over time, contributing to the long-term safety and functionality of the infrastructure.

Facilitating Tunnel Boring with GFRP Soft-Eyes

In the tunneling phase, Dextra also provided 42 GFRP soft-eyes, specifically designed for tunnel boring machine (TBM) operations. These soft-eyes allow TBMs to pass through concrete walls smoothly, ensuring safe and efficient tunneling while reducing the risk of structural damage. GFRP’s non-corrosive properties make it an ideal choice for underground construction, where durability and performance are paramount.

Building a Safer, Stronger Future

Dextra’s commitment to supplying top-tier construction materials and solutions underscores its dedication to the Chennai Metro Phase 2 project. As the metro takes shape, Dextra’s innovations contribute not only to the project’s success but also to the future of Chennai’s urban infrastructure, setting new standards in construction excellence and sustainability.

Mumbai Metro Line 2B, India

 

Mumbai Metro Line 2B, India

 
 

Mumbai Metro Line 2B, an essential link connecting several key areas of the city, is a significant infrastructure project aimed at alleviating Mumbai’s traffic congestion and providing efficient public transport. As part of this ambitious project, Dextra has made a valuable contribution, supplying engineered construction materials to ensure the durability and reliability of the structure.

CR Bar 1080 for U-Girder Stressing and Pre-Tensioning

One of the critical components of the project is the elevated section of the metro, which relies on U-girders for support. To enhance the strength and resilience of these U-girders, Dextra supplied its innovative CR Bar 1080 cold-rolled fully threaded post-tensioning bars. These bars, with a diameter of 75mm, are specifically designed to withstand high stress during both U-girder stressing and pre-tensioning operations. The hexagonal nuts provided as part of the system allow for secure fastening and easy adjustment, ensuring precise tensioning to meet the structural demands.

 

Fully Threaded (FT) Bar for Segment Stitching and Temporary Stressing

For segment stitching and temporary stressing operations during the construction of the metro viaduct, Dextra supplied its fully threaded (FT) bars. These bars provide secure connections between precast segments and offer flexibility for adjustments during the stitching process, ensuring that the structural alignment is perfect before the segments are permanently joined.

Unitec Couplers for Rebar Connections

In addition, Dextra supplied Unitec couplers, designed for connecting rebars at construction sites without the need for pre-threading. These couplers offer a convenient and robust solution, allowing for seamless connection of two rebars, ensuring structural continuity and strength without delays in the construction process.

Sonitec CSL Testing Tubes for Concrete Pile Integrity

In addition to supplying post-tensioning bars, Dextra also provided Sonitec Crosshole Sonic Logging (CSL) testing tubes for the integrity testing of the concrete piles supporting the metro structures. These tubes enable highly accurate non-destructive testing of the concrete, allowing engineers to detect any potential flaws or weaknesses in the piles. This testing is vital for ensuring the piles meet the necessary strength and quality standards, thereby supporting the entire metro system safely and effectively.

Enhancing Metro Connectivity with Quality Solutions

As the Mumbai Metro Line 2B progresses towards completion, Dextra’s contributions to the project highlight its role in providing advanced engineering solutions for infrastructure development. The combination of CRバー1080 for post-tensioning, fully threaded bars for segment stitching, Unitec couplers for rebar connection, and Sonitec CSL testing tubes for pile integrity showcases Dextra’s commitment to quality, innovation, and safety in major construction projects.

By contributing to this key metro line, Dextra is playing a part in shaping the future of urban mobility in Mumbai, ensuring that the metro system will be reliable and capable of supporting the city’s growing transportation needs for years to come.

Central Kowloon Route (CKR) – Central Tunnel, Hong Kong

 

Central Kowloon Route (CKR) – Central Tunnel, Hong Kong

 
 

Dextra played a pivotal role in the construction of the Central Kowloon Route (CKR) – Central Tunnel project in Hong Kong by supplying Fortec+ couplers, along with steel rock bolts, expandable friction bolts, umbrella pipes, and post-tensioning bars for tunneling works. These mechanical rebar couplers were integral in ensuring strong and reliable connections within the road tunnel structure, meeting the stringent requirements for safety and durability.

The CKR, a major infrastructure project aimed at improving traffic flow across Kowloon, required advanced construction techniques. Dextra’s Fortec+ couplers, used in locations such as precast panels, tunnel access points, and driveways, contributed significantly to the project’s structural integrity and long-term performance. The Fortec+ system includes a rebar preparation process in which the threaded bar end is proof tested with a tensile load, ensuring non-destructive testing within the elastic zone of the reinforcing bar.

 

Image credit: Central Kowloon Route – Highways Department

San Shek Wan Sewage Treatment Works, Hong Kong

 

San Shek Wan Sewage Treatment Works, Hong Kong

 
 

The San Shek Wan Sewage Treatment Works (STW) project in Hong Kong marks a significant step towards addressing the sewage disposal needs of the South Lantau region. As the population of South Lantau is projected to grow, with an ultimate population reaching approximately 12,600 by 2039, the sewage flow is anticipated to increase to 5,800 m³/day. To accommodate this, a comprehensive sewerage system is being constructed, which includes a trunk sewerage system for Pui O area, a secondary STW at San Shek Wan, and a village sewerage system for Lo Uk.

A critical component of this ambitious infrastructure project is the use of advanced materials and technologies to ensure its successful and sustainable completion. Dextra, a global leader in engineered construction products, has played a pivotal role by supplying Glass Fibre Reinforced Polymer (GFRP) soil nails for the excavation and lateral support (ELS) works.

The Role of GFRP Soil Nails in ELS Works

The excavation and lateral support works are essential to the project’s foundation and stability. The challenging geotechnical conditions in Hong Kong, characterized by complex soil and rock formations, necessitate the use of robust and reliable reinforcement solutions. GFRP soil nails, provided by Dextra, are ideal for such conditions due to their high tensile strength, corrosion resistance, and lightweight nature.

GFRP soil nails are used to stabilize slopes and excavations, preventing landslides and soil erosion. Their corrosion resistance is particularly beneficial in environments exposed to moisture and chemicals, such as sewage treatment works. This ensures a longer lifespan and reduced maintenance costs compared to traditional steel reinforcement.

Benefits of Dextra’s GFRP Solutions

  1. Corrosion Resistance: Unlike steel, GFRP does not corrode when exposed to harsh environmental conditions. This makes it an excellent choice for the wet and chemically aggressive conditions present in sewage treatment works.
  2. High Strength-to-Weight Ratio: GFRP offers a high tensile strength comparable to steel but at a fraction of the weight. This ease of handling and installation translates to time and labor savings.
  3. Durability: The longevity of GFRP soil nails ensures the structural integrity of the excavation and lateral support systems over the extended operational life of the sewage treatment works.
  4. 持続可能性: By using GFRP, the project reduces its reliance on steel, thereby contributing to more sustainable construction practices.

Impact on the San Shek Wan STW Project

Dextra’s involvement and the implementation of GFRP soil nails have significantly enhanced the efficiency and sustainability of the San Shek Wan STW project. The advanced materials have ensured that the excavation and lateral support works are not only robust and reliable but also cost-effective over the long term.

Upon completion, the sewage from South Lantau will be conveyed to the newly constructed STW for proper treatment. The treated effluent will then be safely discharged into the sea about 1.4 km off the South Lantau coast, ensuring minimal environmental impact. This project represents a crucial infrastructure upgrade that will support the region’s growth and development while maintaining high environmental and operational standards.

 

Cairo Monorail Bowstring Bridge, Egypt

 

Cairo Monorail Bowstring Bridge, Egypt

 
 

The Cairo Monorail Bowstring Bridge project, a pivotal part of Egypt’s expanding urban infrastructure, has significantly benefited from the expertise and quality products supplied by Dextra. Known for their innovative engineering solutions, Dextra provided critical materials to support the construction of this state-of-the-art transportation link.

In particular, Dextra supplied tension rods in two distinct specifications for the project:

  1. M78/OD75 in Grade CS520 – A total of 60 sets were delivered.
  2. M83/OD80 in Grade CS520 – An additional 8 sets were provided.

These tension rods were specifically used as hangers for the bowstring bridge, ensuring a high level of strength and durability, which is crucial for the safety and longevity of the bridge, to maintain structural integrity and withstand the stresses of daily monorail operations.

Dextra’s tension rods, known for their high tensile strength and resistance to environmental factors while providing architectural pleasure, played a critical role in meeting these demands. This involvement underscores the importance of reliable and advanced engineering solutions in modern infrastructure projects, highlighting Dextra’s commitment to excellence and innovation in the field of civil engineering.

 

Cross Island Line (CRL) MRT, Singapore

 

Cross Island Line (CRL) MRT, Singapore

 
 

デクストラ has played a pivotal role in the construction of Singapore’s Cross Island Line (CRL) MRT project, supplying Glass Fiber Reinforced Polymer (GFRP) soft-eyes, バーテック couplers and 頭付きバー for several crucial packages. デクストラ continues to support the ongoing packages of this extensive project.

The CRL is set to become Singapore’s eighth MRT line and its longest fully underground line, stretching over 50 kilometers. The project is being executed in three phases, with the first phase anticipated to be operational by 2030.

To minimize the environmental impact on the forested areas of the nature reserve, engineering solutions were meticulously chosen to further mitigate environmental disruption. These solutions include digging deeper into the ground and employing a large diameter boring machine, capable of accommodating two train tracks within a single tunnel. This approach not only reduces the surface footprint but also enhances the efficiency of the tunneling process.

Tunnel Boring Machines (TBMs) are a staple in Singapore’s subterranean infrastructure projects, adept at operating under a variety of ground conditions. The use of GFRP soft-eyes supplied by デクストラ is integral to these operations. Soft-eyes are essential components in TBM tunneling, acting as temporary openings that allow the TBM to break through concrete walls without compromising structural integrity. The GFRP material is preferred for its high strength-to-weight ratio, corrosion resistance, and ease of installation, ensuring safe and efficient tunneling operations.

デクストラ‘s expertise and reliable supply of GFRP soft-eyes, バーテック couplers and headed bars have significantly contributed to the progress of the CRL project, aligning with Singapore’s commitment to sustainable and innovative infrastructure development. As the CRL project advances, デクストラ remains a key partner, supporting the construction of this monumental MRT line that will eventually enhance the daily commute for millions of Singaporeans.

 

Grand Paris Express – Line 14

Grand Paris Express – Line 14

グラン パリ エクスプレスは、フランスの首都周辺で行われている主要な都市交通プロジェクトです。このプロジェクトでは、4 つの新しい路線 (15、16、17、18 号線) を追加し、既存の 2 つの路線 (11 と 14) を延長します。

Dextra は、地元の代理店パートナーを通じていくつかの放送局のパッケージに関与しています。特に 14 号線では、Dextra が Orsay 駅と Pont Cardinet 駅に Fortec 鉄筋カプラーを供給しました。

パリ北部の地下鉄 4 号線と将来の 15 号線の交差点に位置するバニュー駅には、Dextra が ASTEC アクティブ アンカーを供給しました。

ASTEC アクティブ アンカーは、トンネルボーリングマシンや土木設備がどの段階でもアンカーの FRP 腱を簡単に切断できるため、地下鉄駅の工事に推奨されるソリューションであり、信頼性が低くコストのかかるアンカーの取り外しの必要がありません。このソリューションは、コンサルティング会社 SYSTRA によってこのプロジェクトに対して承認されました。

中東で数多くのプロジェクトが成功した後、ASTEC アクティブ アンカー (Dextra の最近のイノベーション) がヨーロッパに設置されたのはこれが初めてでした。

シャタウコック下水処理施設の拡張フェーズ1

シャタウコック下水処理施設の拡張フェーズ1

The Sha Tau Kok Sewage Treatment Works Phase 1 Expansion project stands as a testament to Hong Kong’s commitment to environmental sustainability and efficient wastewater management. It aims to increase the treatment capacity, ensuring that the city’s sewage is processed efficiently and in an environmentally responsible manner. A remarkable feature of this expansion is the use of Groutec S couplers to seamlessly link precast columns of the building.

Groutec is designed for the efficient and easy installation of precast concrete elements, reducing construction time and labor costs while providing full structural connection. For this project, Groutec S diameter 32mm precast couplers have been used to connect precast columns in vertical applications. The Groutec coupler is installed in the bottom element, and then grout is poured by gravity directly into the coupler cavity. This process ensures the structural integrity and longevity of the facility.

ドーハ地下鉄 ムシェイレブ駅

ドーハ地下鉄 ムシェイレブ駅

ムシェイレブ駅はドーハ地下鉄の主要乗換駅です。ドーハのダウンタウンに位置し、3 つの路線 (レッド、グリーン、ゴールド) をすべて接続し、2022 FIFA ワールドカップ スタジアムのゲートウェイとなります。

ムシェイレブ駅は、規模的には世界最大の地下鉄駅の一つとなる。

TBM に対するソフトアイ

この大規模プロジェクトのために、Dextra は 2013 年から 2015 年にかけて、それぞれ直径 8 メートルの 8 つの大型 ASTEC GFRP ソフトアイを設計し、供給しました。 Soft Eye は、鋼セグメント間の D-Wall に配置された GFRP 鉄筋のケージです。 GFRP ソフトアイを使用すると、トンネルボーリングマシン (TBM) はバーを簡単に破砕できるため、最小限の時間でトンネルボーリングマシンを通過できます。

タイバックアンカー

巨大な D ウォールを固定し、掘削作業中の土壌の移動を防ぐために、Dextra は ASTEC アクティブ アンカー (AAA) も供給しました。これらの革新的なポストテンション GFRP ベースのアンカーには、トンネルボーリングマシンまたは標準的な掘削装置で切断できるという利点があります。簡単にカットできるので、一時的な用途でも地面から取り外す必要がありません。

ムシェイレブ ステーションの場合、D ウォールを固定するために、ソフトアイの中心に複数の腱アンカー (このプロジェクトではアンカーあたり 10 個) も設置されています。これらのアンカーもトンネルの突破時に切断されました(下のビデオで見ることができます)。合計 150 個のアンカーが駅に設置されました。

バンコク BTS

バンコク BTS

バンコク大量輸送システム (BTS) は、タイの首都バンコクを横断する大規模な都市スカイトレイン システムです。この制度は1999年にスタートしました。

2017 年現在、このシステムは 24 の高架駅と、サイアム中央駅で交差する 2 本の幹線で編成される 37 km の高架鉄道で構成されています。

BTS システムは 2 つの主要路線の延伸工事を進めており、2019 年と 2020 年に路線セグメントと駅が開業する予定です。

基礎

デキストラは長年にわたり、さまざまなパッケージにソニテック チューブを供給してきました。これは、駅やレールの下のコンクリート杭基礎の試験に使用されます。

合計で、Dextra は約 40,000 リニア メートルの Sonitec チューブを供給しました。これは、BTS システム自体の長さと実際に等しい距離です。

パイロン

パイロンの垂直バー接続については、Dextra が提供した
バーテック 繋がり。
バーテック シンプルな鉄筋カプラーを使用してプレハブ鉄筋ケージを簡単に接続できるため、オーバーラップする場合と比較して鋼材を節約でき、現場作業が迅速化されます。

タイでは、ねじ切り作業は便利なバンコク北東に位置する Dextra の工場でサポートされています。請負業者は、すでに準備され、鉄筋カプラーで取り付けられた鉄筋を受け取ります。

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