Groupe Dextra | Connexions fiables

Collaboration Over Competition: The Power of the Supreme Solution for Precast Hybrid Connection

In today’s rapidly evolving construction industry, collaboration is key to delivering cutting-edge solutions that address the growing demands for efficiency, safety, and sustainability. This philosophy is at the heart of the collaboration between Dextra and Peikko, two global leaders who have come together to create a hybrid precast connection system that combines the best of both worlds: Dextra’s Groutec Couplers et Peikko’s Column Shoes.

This innovative system was successfully implemented in the Triumph Motorcycle Office and Factory project in Thailand, showcasing how collaboration can drive excellence.

The Hybrid Advantage

The hybrid precast system merges the strengths of column shoes and grouted sleeves to maintain the continuity of reinforcement in precast structures. This system has proven especially valuable in seismic zones and heavily reinforced elements.

Column shoes et Groutec couplers are well-known products used to create connections between precast columns. A combination of the two – referred to as ‘hybrid precast connection’ has been utilized in several markets, particularly those with seismic requirements.

From a structural viewpoint, column shoes et Groutec couplers are both designed to maintain the continuity of reinforcement through the joints of precast elements. In the case of heavily reinforced elements, it might be challenging to accommodate all necessary column shoes within the column cross-section. In such cases, combining column shoes with Groutec couplers may prove to be a cost-effective alternative.

With this solution, column shoes are intended to secure the stability of the column during the erection stage, while Groutec couplers complement the column shoes by transferring loads applied to the structure in the final stage. The term ‘erection stage’ refers to the stage when the joint has not been grouted, and ‘final stage’ refers to when the joint is fully grouted and hardened.

Column shoes enable precast columns to be erected without props or braces, which improves the speed of erection and allows for other construction activities to proceed unimpeded, as braces and props do not obstruct corridors, thus ensuring the continuity of the construction process without distraction. Groutec ensures rebar continuity at the “final stage” of erection.

Key Benefits of the System:

  • Faster Installation: Columns were installed without props or braces, reducing the installation time significantly.
  • Enhanced Safety: Eliminating bracing minimized site hazards.
  • Neat Finish: The method ensured a clean, professional result with no need for additional tidying.
  • Cost-Effective: Fewer materials and faster processes saved time and money. Groutec contributes reliable connections while saving costs on material and labor.


Triumph Motorcycles Office and Factory: A Case Study in Success

Completed in December 2024, the Triumph Motorcycle Office and Factory spans an impressive 89,077 sq.m and features 128 precast columns installed in a record-breaking time. Dextra and Peikko’s hybrid solution played a critical role in achieving these results.

This collaboration enabled Thai Obayashi, the project’s contractor, to achieve exceptional speed, safety, and quality.

 

A Future Built on Collaboration

Le Triumph Motorcycles Office and Factory project exemplifies what can be achieved when industry leaders combine their strengths. As Dextra and Peikko, we believe that partnerships like ours are the future of construction innovation. Together, we can deliver solutions that exceed expectations and set new standards for the industry.

Let’s continue to lead through collaboration, making the construction industry stronger, safer, and more efficient for all.

Triumph Motorcycles Office and Factory, Thailand

 

Triumph Motorcycles Office and Factory, Thailand

 

Dextra is proud to have played a key role in the construction of the Triumph Motorcycles Office & Factory in Chonburi, Thailand, by supplying high-performance rebar connection solutions for the precast structure.

For this project, Dextra provided Groutec S_ 32mm couplers and Bartec standard and weldable couplers (diameter 16-32mm), supporting the reinforcement of precast columns. The structural system combined Groutec and Peikko’s Column Shoe, a hybrid approach that enhances construction efficiency, structural integrity, and installation speed.

By integrating Dextra’s advanced rebar splicing solutions, the project benefited from high-strength, reliable connections, reducing on-site labor and ensuring seamless assembly of the precast components. This contribution aligns with Dextra’s commitment to innovative, high-quality construction solutions that meet the demands of modern infrastructure.

 

The Evolution of Precast Construction: Couplers vs. Corrugated Tubes

Precast Couplers vs. Traditional Corrugated Tubes

Precast Couplers vs. Traditional Corrugated Tubes

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Neo Factory Phase 1, Thailand

 

Neo Factory Phase 1, Thailand

 
 

Dextra has played a key role in the construction of the Neo Factory Phase 1 in Pathum Thani, Thailand, one of the country’s leading consumer product manufacturers. By supplying essential Bartec et Groutec S_ systems for precast column connections, Dextra ensured the structural integrity of this significant industrial facility.

Bartec, renowned for its mechanical splicing capabilities, and Groutec S_, designed for secure and easy installation of precast elements, were crucial in making the construction process efficient and reliable. Dextra’s involvement in the Neo Factory project underscores its commitment to providing high-quality, innovative products that support the demands of modern construction, contributing to the continued growth of Thailand’s industrial sector.

 

Réservoirs d'eau de la mission Jal Jeevan, Inde

 

Réservoirs d'eau de la mission Jal Jeevan, Inde

 

La mission Jal Jeevan du gouvernement indien est une initiative phare visant à garantir un approvisionnement adéquat en eau potable de qualité à des tarifs abordables sur le long terme. Il souligne l'importance d'une bonne gestion de l'eau, du développement des infrastructures et de la participation communautaire pour atteindre l'objectif ambitieux de « Har Ghar Jal » (De l'eau pour chaque foyer).

Compte tenu de la géographie étendue de l’Inde, du terrain accidenté et des établissements humains situés dans des zones reculées, l’accès à l’eau continue constitue un défi. Par conséquent, les réservoirs aériens constituent une bonne option pour stocker et distribuer efficacement l’eau, en particulier dans les zones où les modes d’approvisionnement en eau sont incohérents. La construction et le développement des infrastructures sont encore un autre facteur clé qui a une influence directe sur le développement.

La construction préfabriquée est l'une de ces méthodes qui a pris un essor considérable ces derniers temps en raison de ses avantages, tels qu'une productivité accélérée, un meilleur contrôle de la qualité, le respect de l'environnement et une utilisation optimisée des matériaux et de la main-d'œuvre. Bien que cette méthode entraîne des coûts de mise en œuvre initiaux élevés, son attrait est renforcé par des projets à grande échelle avec des conceptions standardisées. Dans le cadre du projet, notre équipe a travaillé en étroite coordination avec Larsen & Toubro (L&T) dès la phase de conception, en sélectionnant soigneusement les coupleurs Groutec et Bartec pour relier les cadres H et U des réservoirs aériens.

Notre gamme de coupleurs Groutec est sans doute l'épissure mécanique la plus fiable, spécialement conçue pour relier deux éléments préfabriqués sans nécessiter de joints de béton humide sur place. Ces coupleurs ont été qualifiés et testés avec succès au fil des années sur plusieurs projets d'infrastructure majeurs, notamment des supports de canalisations d'usines de traitement, des bâtiments résidentiels et commerciaux et des centres de données, entre autres.

 

Usine Nestlé LEO, Thaïlande

 

Usine Nestlé LEO, Thaïlande

 

Nestlé LEO Factory’s reliance on precast elements necessitated a reliable, efficient method for joining the precast structure of the building. The construction utilized Groutec F, a well-known splicing system engineered by Dextra, to meet the exacting demands of the precast building. Groutec F allows for the connection of rebars without the need for bar end preparation and was used for the precast joint connection of beam and column in this project.

Groutec F is a fully grouted connection solution, ensuring robustness and durability in the face of dynamic operational environments. Engineered and manufactured in compliance with industry-leading standards such as Eurocode 2, BS 8110, ACI 318, IBC, and AASHTO, Groutec F guarantees adherence to rigorous structural specifications. It is compatible with major non-shrink grout brands readily available on the market, reducing logistical complexities and procurement lead times.