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Dextra’s Quarterly Newsletter: Connection #18

The future rail network of Singapore

The Thomson-East Coast Line is a highly ambitious MRT project in Singapore, interchanging with all existing lines.

With a total length of 43 km and comprising 32 stations, it will be one of the longest driver-less rapid transit lines in the world.

The vast majority of megaprojects suffer from delays that cause both cost overruns and benefit shortfalls: this is why our Soft-Eye GFRP solution has been the preferred choice for the biggest underground transit projects in the world, providing a cost-effective and time-efficient solution.

ASTEC Combination Bolt

The Combination Bolt is our latest product, the ideal solution for temporary applications on projects where mining excavation is required:

  • 2x more tensile strength than steel, for only 25% of its weight
  • resistant to acidic and alkali environments
  • can be easily cut by common excavation equipment

More about our latest projects

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France – Trinity Tower        

Rebar couplers were provided to this 140-meter-high office tower, built in the heart of the business district of La Défense, Paris.

Vietnam – Bach Dang Bridge

The construction of the first all-Vietnamese designed mega infrastructural project applied over 100 post-tensioning bars.

India – Ahmedabad Metro

Sonitec tubes have been installed to verify the concrete integrity of the foundations of this strategic metro rail project in India.

CAD/BIM Tutorials on YouTube

Our CAD/BIM team has designed several tutorials on how to use our libraries of tools.

Find out more about Dextra new videos on the official YouTube channel.

Need support? Contact Dextra BIM team

Download our tools for FREE on our website:

A new (Thai) new year ahead of us!

Songkhran day is recognized as the Thai New Year, falling each year on April 13th.

Water takes the stage during these festive days, from the joyous water fights on the streets of Bangkok, to the “Rod Nam Dam Hua”, a ritual where water is poured on the hands of revered elders.

 

All employees at Dextra Manufacturing joined the celebration, resulting in a communal and positive experience for the whole Company.

Our People

“I am proud of supporting our clients: we are able to deliver more economic solutions to our customers so they can work more effectively.”

– Mr. Zhong, Sales Manager

Dextra’s Quarterly Newsletter: Connection #17

An iconic project to connect the Philippines

Cebu-Cordova Link Expressway (CCLEX) is one of the biggest infrastructure projects being undertaken in the Philippines. The project features a combination of a causeway, an 8.5km long cable-stayed toll bridge that will cross the navigable zone of the Cebu Strait, two viaducts and four low height bridges, as well as roadways and pedestrian walkways.

For the reinforcement of the colossal expressway foundations, the contractor CLJV has chosen Dextra’s well-known rebar splicing solution Bartec.

Standard, Bridging, as well as Transition splices in diameters 40 and 50mm have been used with grade 75 bars in the foundations’ piling cages.

Moreover, CLJV opted for Dextra Bartec headed bars to provide better end anchorages in congested areas, a convenient alternative to hooked bars, traditionally used for anchoring.

BAUMA 2019: Save the Date!

Join Dextra at the largest event of the year!

In Munich from 8th to 14th of April.

Discover our latest technologies, solutions and iconic projects, while having a chance for fruitful networking with professionals from all over the World.

 

 

“We see Dextra as a capable partner with regards to reliability and quality assurance.”

Meet Betomax Systems, a German high-performing manufacturer in the building supplies industry, specialized in durable solutions for the concrete construction sector.

Discover more about our long-lasting partnership, and how it helped building some of the most exciting projects in Europe.

DCP Anchors

Dextra is always striving to find new technological advancements to provide the highest-performing and most innovative products in the market, such as our Double Corrosion Protection (DCP) Technology to enhance active and passive anchors, with two layers of grout along the whole length of the system.

GEOTEC Passive Anchor with DCP Technology

More about our latest projects

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One Tower Limassol

Discover how Dextra Bartec couplers are used in one of the tallest residential projects in Europe.

Phuoc Khanh Bridge

High performance post tensioning bars to support this strategic project, linking Ho Chi Minh City with Dong Nai.

Green Duba ISCC

More about the benefits of Double Corrosion Protection anchors during the soil retention process of this power plant project.

Celebrations at Dextra

Celebrating festivities together, and organizing team-building activities are important aspects to stimulate cooperation and guarantee a pleasant work environment.

The Chinese New Year’s celebration proved to be a very cheerful and successful event!

Our People

“Since we are doing many projects on production, my duties are to control project scheduling and how to keep it on track (…)

As Dextra engineers, we are enterprising, innovative and passionate about what we do.”

– Mr. Detchana, Process Engineer

Dextra’s Quarterly Newsletter: Connection #16

Bridge the Panama Canal with Dextra solutions

Also called the Third Bridge Over the Panama Canal, the 2.8-kilometer Atlantic Bridge is one of the world’s longest cable-stayed concrete bridge.

Crossing one of the world’s most crucial shipping routes, the Atlantic Bridge is located near the city of Colón. It is designed not only to let vehicles cross the canal even when the locks are in operation, but also to allow the passage of large container ships, Post-Panamax, with its 75-meter vertical clearance above sea level.

For this iconic project, more than 350,000 Dextra standard Bartec couplers were used for the bridge’s reinforced pile cages, pile caps and pylons by the contractor VINCI Grand Projets. The full-performance Bartec couplers substitute the overlap on rebars of up to #14 (equivalent 43 mm) on grade 80 steel.

Dextra also provided 3 sets of Bartec equipment for on-site bar-end preparation. Machine setup, operator training and maintenance services were done by our local After Sales Service team to guarantee maximum productivity. Moreover, to avoid steel congestion in the bridge’s pile caps, more than 50,000 Headed Bars end anchors were also used.

The Atlantic Bridge is planned to open in early 2019.

New industrial complex now operational

To strengthen its operations in India, Dextra’s new factory in Ambernath was officially opened in October 2018, and is now providing a range of Dextra products to the domestic and international markets.

 

Like our factories in Bangkok and Guangzhou, the Ambernath production site is ISO 9001:2015 certified.

 

“We identify Dextra as a good partner, not only to supply enough quantity on time, but also with good quality.”

Meet Cicon Building Materials, UAE-based importer, stockist and supplier of premium building materials for all kinds of significant construction projects.

Discover their journey with Dextra, and the reasons why they have been choosing our solutions and services for 18 years.

More about our latest projects

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Mexico – Toluca Train

This 55.7-km rail line is being built with Dextra’s Rolltec rebar splicing solution and its bar-end preparation machine sets.

Zuari bridge

Post-tensioning bars are used for erection and casting of the precast segments of cable-stayed bridge in Goa, India.

Doha metro – Gold line

Discover the benefits of Dextra’s unique cut-able GFRP post-tensioned active anchors for the metro’s soil retention.

Cultural understanding is key

As a worldwide company, Dextra believes that good communication between international teams is key to a better performance.

 

To give our employees a better understanding of cultural differences, we regularly provide international communication workshops and trainings.

Our People

“I have always been looking for more responsibilities (…) Dextra gives me this chance, and also empowers me.

Dextra also gives me the opportunity to see the world!”

– Mr. Maxime, Sales Manager

Dextra’s Quarterly Newsletter: Connection #15

Forrestfield-Airport Link

Connect the city with Dextra solutions

Australia’s 8.5-kilometer Forrestfield-Airport Link is a rail service under construction in Perth, Western Australia. It will open in 2020 and allow both locals and tourists to easily commute from the airport to the city and the eastern suburbs.

The project features two twin-tunnels bored with Tunnel Boring Machines (TBMs), which move up to 26 meters underneath the bed of Swan river, highways and Perth Airport, adding three new stations to Perth’s transportation network: Belmont, Airport Central and Forrestfield.

For this project, different Dextra solutions have been used, among them the GFRP Soft-Eyes, Sonitec CSL tubes and high performance rebar connections Griptec.

More about our latest projects

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Mega embalses de Qatar      

Gigantic reservoirs, located in Doha, are being built using Dextra rebar splicing solutions, including epoxy-coated Bartec couplers.

Binh Khanh Bridge            

Discover the use of high performance PT bars and fully-threaded bars in the construction of this cable-stayed bridge in Vietnam.

Bangkok MRT Orange line

GFRP Soft-Eyes and Crosshole Sonic Logging tubes for concrete integrity tests make the foundation works on Bangkok’s metro line expansion easier.

Dextra’s continuous improvement system

Delivering products and services of excellent quality to our customers is fundamental to Dextra.

To achieve these goals, we are committed to the continuous improvement of our processes by applying internationally-known systems to all Dextra factories.

CAD/BIM tools for FREE downloads

To facilitate Designers and Consultants’ work, our BIM team develops and continually improves Dextra’s intuitive CAD & BIM tools for AutoCAD, Revit and Tekla users.

Take advantage of our up-to-date and easy-to-use components, available for FREE downloadings.

Need support? Contact Dextra BIM team.

Play & work collectively

Recently, Dextra India organized an excursion for its employees in Pune, West India.

 

The event focused on team-building activities that encouraged everyone to work together, in order to prepare Dextra India for upcoming challenges.

At Dextra, we seek to emphasize collaboration and increase the motivation of our teams: it is the best way to level-up the quality of our work.

Our People

“My objective is to provide the best solution to our customers in the shortest time frame. I am proud of being a part of Dextra, and strive to ensure the satisfaction of our customers.”

– Mr. Suchin, Asia-Pacific After Sales Services Manager

Dextra’s Quarterly Newsletter: Connection #14

Kuwait’s largest infrastructure project

to be enhanced with Dextra solutions

Aspiring to become a regional hub, Kuwait airport increases its capacity

The Kuwait Airport Expansion project aims to meet the country’s rapid and significant economic growth and satisfy the steadily-rising passenger and cargo flow.

The new Terminal II is designed not only to provide highest comfort to passengers, but also to reflect Kuwait’s rich culture and civilization. When completed, the building will have the form of a symmetrical triangular mark. Passenger capacity of the airport will increase to 25 million in the first phase of the expansion, which would be more than double of what it is currently handling.

Kuwait’s Ministry of Public Works has elaborated very stringent specifications for this landmark project, which requires UK CARES and US ASME certifications from the manufacturer. Rolltec® couplers were therefore a natural choice for the contractor Limak Insaat, as they meet all the client’s requirements in terms of performance and quality, and the client could count on a strong local presence and support from Dextra.

Standard Rolltec® couplers are extensively used for the raft, walls and columns connections of the entire terminal. Furthermore, weldable couplers were delivered for the connection of the ninety precast mega-columns with the steel roof structure.

To support the supply of over 1 million connections, Dextra has deployed fifteen Rolltec® threading machines to site. The project completion date is set in 2020.

E N G I N E E R E D     B A R     S Y S T E M S

Reinforcing India’s new elevated road

Barapullah Elevated Corridor takes advantage of Dextra’s fully-threaded PT bars

El corredor elevado de Barapullah es un importante proyecto de infraestructura en la India. El objetivo principal de esta ampliación es aliviar la congestión del tráfico, así como proporcionar una nueva conectividad rápida entre el Aeropuerto Internacional Indira Gandhi y el este de Delhi.

Para la construcción de este paso elevado, Dextra ha estado suministrando sus barras PT totalmente roscadas, así como su conocida solución de empalme de barras de refuerzo Bartec al contratista L&T Construction.

El PT bar systems were applied in temporary applications of the construction project. Dextra fully-threaded post-tensioning bars are currently being used for lifting and launching the precast elements of the expressway’s elevated structures.

Connect the country with Dextra’s bar systems

A 196-kilometer fast link between the Center to the East of Thailand

The Bang Pa-In to Nakhon Ratchasima four-lane motorway aims to reduce the travel time to the North-East and consequently improve the connection to neighboring Laos, as well as facilitate a better distribution of income throughout the region. When completed, it will connect major urban centers within the Greater Mekong Sub-region. The project is planned to last until 2020, having been started in 2016.

For the construction of the motorway’s elevated structure, the contractors of different packages opted for Dextra’s Bartec couplers to save time and money on the mechanical connection of the diameter 20mm to 32mm reinforcement bars.

Further to this, Dextra’s Sonitec CSL tubes were installed for cross hole sonic logging tests in the piling, and smooth and fully-threaded PT bars for both temporary (lifting and launching girder assembly) and permanent applications in segments.

Designers: Tension bar tools now available for Revit 2017

Dextra’s Tension bar tools are now available for AutoDesk Revit 2017!

Being intuitive and easy-to-use tools, designers will get a clear visualization of their final design.

All Dextra’s tension bar sizes and grades can also be easily identified and applied on your drawings.

Revit attributes are now available for FREE download on our website.

Dextra’s rockbolts for Hong Kong’s 12- hectares new residential area

Hong Kong’s Anderson Road Quarry, located at the north-eastern of East Kowloon, will be transformed into a 12-hectares brand-new residential and commercial area.

For the Underpass segment of this project, which involves the construction of a tunnel path, Dextra supplied both its high-performance steel and GFRP rockbolts. The first solution is used for the tunnel roof support, while the second one is installed at the face of the tunnel as a temporary support.

SAVE THE DATE!

Save the date! From 18 – 21 September, Dextra will be part of Big 5 Construct Egypt, one of the leading construction events in the MENA region, where you can surely meet influential and innovative professionals from the industry.

Dextra’s Quarterly Newsletter: Connection #13

The new International Airport for Mexico City is building on Dextra solutions

Mexico City’s new International Airport was designed by Sir Norman Foster and launched in 2014. It is located to the East of Mexico’s capital and aims to provide the city with a new state-of-the-art air transportation hub. The project consists of an X-shaped terminal with a targeted annual capacity of 68 million passengers, 3 runways, and the control tower.

For this the largest infrastructure project in Latin America, Dextra is supplying Acopladores de barras de refuerzo Bartec. These are used in the foundations of the terminal building (contractor ICA), the transport building (contractor Sacyr) and the control tower (contractor Aldesa).

Bartec couplers, often preferred in seismic areas such as Mexico, substitute the overlap on all size ASTM #12 (equivalent 38 mm) rebar. On such large diameters, it is both faster and cheaper to connect bars with couplers rather than traditional overlap splicing.

Dextra is currently providing Mexico Airport with 10 sets of Bartec equipment (a total of 30 machines, with each set delivered in a container). This setup is being supported by our local after-sales team which is training the machine operators and maintaining the equipment to achieve maximum productivity.

Unitec couplers connect rebar without threads

Off-the-shelf solution can save time when lapping issues occur

Yangon’s new Landmark

The Peninsula/Landmark complex is Dextra’s largest ever project in Myanmar

The Landmark Development is a new luxury mixed-use complex located in downtown Yangon, the economic capital of Myanmar. The project will include a shopping center, offices, residences and a 5-star hotel of the Peninsula chain. With its innovative architecture, it is set to become the city’s newest landmark.

For this ambitious project, the contractor joint-venture of Bouygues-Dragages, Yoma and Taisei chose Bartec® for the reinforcement connections. Dextra Bartec® is a Type-2 splice solution, fit for large structures in seismic countries such as Myanmar.

The couplers are currently being installed in the foundation of both the old Burma Railway Building, which dates from 1896 and will become the Peninsula Hotel, and the new complex.

Giant compression struts installed in Abu Dhabi

The 60cm-diameter elements are the largest in Dextra range.

Al Maryah Island is dubbed “the Manhattan of the Middle East”. Its location as well as its breathtaking architecture contain the essence of ultra-luxury living in Abu Dhabi and the Middle East. Maryah Plaza is the most recent mixed-use development project on the island. It consists of 4 towers, one of which is a 5-star hotel.

Dextra supplied made-to-order compression struts of 20mm thick steel to contractor Al Fara’a Steel Structures. They are used to support the structure on the podium level.

Save the date! Dextra will be exhibiting at the World Tunnel Congress Dubai 2018, the main annual event of the tunneling industry worldwide.

In February, Dextra Middle East celebrated 15 years of innovative operations in Dubai. As our first entity in the Gulf region, DME is a leader in technical solutions for the construction sector. Our past projects include Dubai International Airport, Mecca Mataf Expansion, and Mega Reservoirs in Qatar. Currently, we are working on Jeddah Tower, Kuwait International Airport and many more outstanding projects.

We look forward to the challenges to come and thank all business partners who have trusted Dextra throughout the years.

Precast building in Singapore with Groutec anchors

The 7-storey car servicing building at 2 Kung Chong Road in Singapore was built by Zhengda Corporation Pte Ltd. using precast technology which allows for faster construction cycles. The precast elements were produced by the Malaysian precaster Eastern Pretech.

Dextra supplied approximately 6,000 Groutec couplers embedded into shear walls and column elements, reducing the assembly time of the structure.

Dextra’s Quarterly Newsletter: Connection #12

Ready-to-install ground anchors make for faster excavations

Anchors installed at Duba Green Power Plant were pre-grouted at the Dextra factory

For Duba Green Power Plant, Dextra supplied its Geotec Double Corrosion Protection (DCP) Permanent Steel ground anchors to prevent soil movement in the perimeter of the excavation.

Dextra provided a “factory grouting” service, meaning that the anchors arrived at the site as pre-grouted 12-meters segments, ready to re-connect via couplers and to install.


Fully-threaded bars anchoring systems

“No-need-for-removal” anchors

Nagpur Metro Zero Mile Station in India advantageously substitutes

removable anchors for ASTEC (FRP) Active Anchors.

Typical “removable anchors” are steel tendons which are stabilizing soil as a temporary application. At the end of a project “removable anchors” require a lot of force in order to be removed. Applying excessive force can be hazardous because it may lead to an anchor failure, which is both dangerous for site personnel and will lead to even greater and potentially more dangerous extraction problems.

Now imagine anchors being made of a material which can be left in the ground without being an issue for future construction or land users, even if some segments extend beyond the site boundary: that is precisely what Dextra is offering with its ASTEC Active Anchor.

The ASTEC Active Anchor offers the same convenience as a conventional anchor (couplers for extended length, PT strands for stressing), but uses FRP (Fiber Reinforced Polymer) bar as the main tensile element, a material which can be cut and removed at a later stage by standard ground excavation equipment.

This means it can simply remain in the ground, without being an issue to future contractors or land users. This significantly reduces project planning and budget.

High performance FRP anchoring systems

Nagpur Metro in India is the latest project to take advantage of the ASTEC (FRP) Active Anchor technology, with 64 anchors being installed around the excavation perimeter.

Cantilever precast elements installed in Abu Dhabi

Groutec couplers are supplied for the tribunes of a police training facility

The Al Haffar Abu Dhabi Training Facility is a project by the Abu Dhabi Ministry of Interior. Dextra has been involved on the construction of the tribune facing the police training area. The project is led by contractor Express Facility Management.

Groutec “L” for rebar diameter 32 have been installed to anchor large precast “L-shaped” cantilever elements, which will ultimately span over the tribunes.

Groutec precast connection solution

Beat reinforcement congestion with Headed Bars

Headed Bars offer numerous advantages

compared to long development length and bent rebar hooks.

Louvre Abu Dhabi opening

Dextra supplied Bartec rebar couplers to the project between 2013 and 2014

Louvre Abu Dhabi is a new innovative art and civilization museum located North of Abu Dhabi city, capital of the United Arab Emirates. It is the largest museum on the Arabian peninsula, with a total surface of 24,000 square meters. The Louvre Museum Abu Dhabi opened its doors on the 11th of November 2017.

For this project, Dextra supplied Bartec rebar coupler between 2013 and 2014. These were used by the main contractor Arabtec for all rebar connections in the raft and columns. Couplers were also used as a way to create temporary openings in the reinforcement structure to allow passage of men and equipment. A total of 110,000 connections were supplied for this project.

Dextra Bartec is approved by the Dubai Central Laboratory (DCL) and sold widely in the UAE through an extensive network of Dextra partner distributors.

Pedestrian bridge suspension with tension bars

An aesthetic and easy-to-install way to anchor small bridges

Tension Bars do not have to always span long distances, such as the ones seen on stadium roofs. Tension bars of shorter lengths and smaller diameters can also be used in numerous other applications, such as facade trusses, stiffenings, cross-bracing applications and pedestrian bridge supports.

The application above illustrates an example of tension bars holding a pedestrian bridge which allows the passage of customers between two large commercial malls in Bangkok. The structure is supported on both sides by Grade 500 bars of diameter 45 mm (thread size M48). The use of fork ends and pin connections allow for a fast installation and in-situ length adjustment.

Marine designers:

New AutoCAD tool available

Dextra released a new tool aiming at accelerating the drawing of Marine Tie Rods systems. Anchorages, accessories, bars, specification features, it’s all in one palette!

Dextra’s Quarterly Newsletter: Connection #11

Forest City builds on Dextra precast solutions

The new city is rising on the Southern tip of Malaysia across from Singapore

Forest City is a massive mixed-use urban development located close to Johor Bahru in Southern Malaysia. The development is built on reclaimed land on the shores of the Johor Strait.

Dextra has been involved since the early phases of the project as suppliers of the Groutec S precast connection solution.

Groutec S is the recently introduced slim version of the well-known Groutec L coupler. Its compact design allows it to fit into thin precast elements.

The sleeves simplify the connection of precast elements (e.g. columns or panels) to the structure of the 38-storey towers, thus speeding up the construction cycle.

Both Groutec models consume significantly less grout than other grouting sleeves on the market and do not require proprietary grout.

Viaduct construction in seismic environment

The Bol-Boljare project aims at boosting Montenegro’s economy

The Bar-Boljare Highway is a key infrastructure project led by the Ministry of Transportation and Maritime Affairs of Montenegro and built by China Road and Bridge Corporation (CRBC). The 2×2 lanes highway spans over 40km, in seismic environment.

iNGEROP, the consulting firm on the project, required the rebar couplers to comply with ISO 15835 requirements (cyclic requirements as per class S2). For that reason, CRBC chose Dextra Bartec® solution for reinforcement connection.

Soft-Eyes installed at Singapore Marine Terrace Station

A future part of the Thomson-East Coast Line

Four large diameter soft eyes have been installed in the diaphragm wall cages of the new Singapore MRT Marine Terrace Station during August 2017.

Los Soft-Eyes están hechos de barras de refuerzo de GFRP, que se utilizan para sustituir el refuerzo de acero en las paredes D de los pozos de construcción. Cuando la tuneladora (TBM) atraviesa las paredes D, corta fácilmente las barras de GFRP, lo que ahorra tiempo en el cronograma del proyecto y dinero en el uso del equipo.

Dextra ha sido el pionero de esta aplicación desde su primer uso en el proyecto del metro de Bangkok en 1998 y tiene una amplia experiencia en el diseño y fabricación internos de Soft-Eyes.

The D-Walls installed on Terrace Station also feature Bartec® rebar couplers, a common application which allows for the horizontal re-connection of the station slabs.

Dome of Fuqing-5 reactor installed

An important milestone for the construction of the power plant where Dextra is supplying its Griptec solution

Fuqing-5 is the first reactor that uses the Hualong-1 design which is 100% Chinese.

The contractor China Nuclear Industry 24 Construction Co.,Ltd. has chosen Dextra Griptec solution for the connection of the steel reinforcement on the reactor building.

Dextra has a proven expertise to handle those demanding nuclear projects in terms of production capacity, certification, technical applications and on-site service.

The Griptec equipment has proven to be highly adequate for nuclear projects due to an integrated testing system that verifies each single connection produced. Its short cycle times (less than 40 seconds) allow high productivity levels while requiring only one operator.

Jizan Refinery oil terminal

New project on the Red Sea coast of Saudi Arabia seeks to transform the region

Jizan Refinery & Terminal is Saudi Aramco’s latest oil mega project and part of the Jizan Economic Area.

For this terminal, Dextra engineered and manufactured marine tie rods that were used for the anchoring of the combi walls of the quays.

 

 

In total, Dextra delivered 412 tie rod sets in size M98, steel grade 500. The rods were connected to both walls by means of Dextra’s unique captive nuts solutions.

Captive Nuts allow a convenient angle of adjustment of 5° in all directions.

Award for Dextra at Mumbai 

CIA World Builders & Infra 2017

Dextra has been awarded “Best Company in innovative construction methodology” at the CIA World Builders & Infra Awards 2017 ceremony.

This award acknowledges the technical solutions brought by Dextra to the Indian construction industry in the recent years. Mr. Suniil Desai, General Manager of Dextra India, received the award at the ceremony.

Browse Dextra projects on a map!

Explore a selection of more than 70 projects on an interactive map

Can you locate our projects?

  • One of the world’s most famous pilgrimage destination.
  • The expansion of the world’s largest oil refinery.
  • The future tallest building in the world under construction.
  • Two nuclear projects based on the EPR reactor design.
  • Two stadia used in different FIFA World Cups.

New logistics facility in the United Kingdom

Dextra has recently opened a new logistics center in Newport, UK. The facility will be used as Dextra’s spare parts inventory for the European market and offer a better overall experience to our customers. Newport will also serve as a base for our European after-sales team which maintains all Dextra equipment at distributor yards and construction sites all over Europe.

Dextra charity run in Bangkok

Dextra’s Quarterly Newsletter: Connection #10

Landmark 81 rises above Ho Chi Minh City’s skyline

81-storeys tower to become the 11th tallest skyscraper in the world

Landmark 81 is a high-rise tower project located on the bank of the Saigon river in Ho Chi Minh City’s Bing Thang. The project is owned and developed by Vietnamese Vincom Group.

The tower, whose construction started end of 2014, is expected to reach a height of 461 meters, thus becoming the highest building in Vietnam and 11th tallest tower building in the world.

For Landmark 81, Dextra is supplying its Bartec® coupler system to contractor Coteccons. Bartec® system has been approved by MACE International, owner’s representative, and ARUP, structural consultant on the project.

In total, 250,000 Bartec® couplers are being used for vertical rebar connection in the core wall and columns as well as for horizontal applications such as core wall-to-beam and core wall-to-slab connections.

The use of Bartec® rebar couplers allows the climbing formwork to move up without disturbance from protruding bars as well as connect the starter bars of the slabs in a very productive manner. These techniques, combined with state-of-the-art concrete monitoring, allow very fast construction cycles as short as 35 hours per floor.

For the connection of steel columns to concrete beams, Dextra supplied 20,000 weldable couplers.

The construction is supported on site by three sets of Dextra Bartec® equipment which are being maintained by Dextra and operated by Dextra’s distributor in Vietnam, Lotus Greentech.

The construction has now passed level 35 (of 81) and will be completed in 2018.

Rolltec Stainless couplers for the new iconic Champlain Bridge in Montreal

3-km-long bridge spans over the Saint Laurence river

Reinforcing highway girders with post-tensioning bar systems 

New highway north of Bangkok takes advantage of Dextra PT systems

Post Tensioning Bar systems are highly customizable and versatile solutions allowing for multiple applications in bridge/viaduct construction.

Dextra has recently supplied customized PT systems to Thai contractor Highcrete. These are used to reinforce the precast girder segments used on the Bang Pa In – Saraburi – Nakhon Ratchasima highway in the North-East of Bangkok.

The PT systems, made of hot rolled deformed high-tensile bars (FT bars) Ø36mm, allow for the vertical reinforcement of the precast segments, with up to 14 sets per girder element.

Each bar will be jacked and put under the required tension from the top of each element while on the ground. After that the girder is lifted and installed in its final position.

Permanent corrosion protection will be achieved by filling a galvanized duct around the bar with grout.

Nueva Gran Mezquita de Argel

The dome structure relies on Dextra Tension Bars for cross-bracing

The new Djamaa El Djazair Mosque of Algiers is a huge construction project located in the eastern part of the capital city of Algeria. It will feature the world’s tallest minaret with a height of 265m.

Further to this, the large complex will be able to accommodate as many as 120,000 worshippers.

Dextra supplied more than 800 structural tension bar assemblies with diameters ranging from M16 to M56 to China State Construction Engineering Corporation, the main contractor.

These are used for the cross-bracing of the roofing structure of the domed prayer room.

Each tension rod is painted in white to match the interior design of the mosque. Bracing discs (top left picture) add to the special architectonic finish of the structure.

Precast construction > new Groutec S range

Compact shape version fits even thin precast elements

Dextra ha ampliado la gama de Groutec, su empalme de armaduras diseñado para la conexión rápida y sencilla de elementos prefabricados.

The new Groutec S (“Slim”) features a narrower body that makes it apt for use even in very thin precast panels, walls or columns. Thanks to its compact design, Groutec S also allows extra savings on grouting mortar, making its use even more economical.

For contractors that need to work with larger tolerances, the Groutec standard range, rebranded as Groutec L, remains available.

Connecting wall panels in precast residential construction

Dextra offered Groutec to the Plum condominium in Bangkok

Rebar coupler attributes upgraded for Tekla 2017

Better visual identification of bars with threaded ends now possible

Dextra recently issued a new release of all its rebar coupler tools to upgrade to the latest version of Tekla.

The new Tekla version allows a clear visualization of threaded bar ends, making it possible to see for example the extended threads on position splices.

Tekla attributes are available for download from Dextra website.

Team site visit at Bangkok International Airport

New Dextra team members visited the new satellite terminal site in June

Bottom left >> Bar ends threaded with Bartec® system and protected by caps.

Bottom right >> Protruding part of D-Wall, with Bartec®, couplers for horizontal connections.


There is nothing like a field trip to a construction site, especially when it leads to a new terminal of one of the biggest aviation hubs in Asia!

Many thanks to contractor ITD for welcoming a delegation of new Dextra team members and showing them around Suvarnabhumi’s new satellite terminal site: a great opportunity to witness Bartec® coupler applications and threading operations in real site conditions.

New www.dextragroup.com website!

Discover our new website with more than 70 references!

Dextra’s Quarterly Newsletter: Connection #9

Icon Siam, new heights on Bangkok’s riverside

Double tower project aims to give back its glamour
to the banks of the Chao Phraya

On the right bank of the Chao Phraya river, the Icon Siam complex, consisting of two towers and a shopping mall, is currently reaching for new heights.

 

The two towers are expected to reach 280m (SuperLux Tower) and 315m (Magnolia Tower) respectively. The Magnolia Tower will thus be slightly taller than the MahaNakhon Tower, Bangkok’s tallest building since 2015.

 

Dextra is supplying Thai-Obayashi (contractor of the shopping mall structure) and Italian-Thai (contractor of both towers) with its Bartec rebar splicing solution.

 

Dextra engineers performed operator trainings and do preventive maintenance directly on site to guarantee maximum output in thread production.

 

In total, more than 800,000 Bartec rebar couplers and 20,000 Bartec Headed Bars are being used in foundations and superstructure in the following applications:

 

 

 

 

 

 

L-shaped dowel bars (wall-slab connections)

This is a typical application used in foundation D-Walls to avoid protruding rebar. it is also used in the superstructure to allow the sliding formwork to climb up without any disturbance

Substitution of hooked bars with end anchors

When the wall reinforcement is especially congested, the use of Headed Bars (also called end anchors) allows to anchor the reinforcement in the wall without the need to produce hooks.

Double-ended connection in shear-walls

This solution allows to create a continuity inside the column or wall by bridging two horizontal slabs or beams.

Welded couplers for composite structures

Sometimes it is necessary to start reinforcement from the steel structure. In that case, weldable couplers are the ideal solution: Made of a low-carbon steel, they can be welded easily and allow connection to a threaded rebar.

Riyadh Metro progress

Dextra supplied multiple packages of this new urban transportation system

Metro de Riad is a massive urban transit system project under construction in the capital of Saudi Arabia

The new transportation system will feature 85 stations, built along 6 lines, for a total rail length of 176km.

It is expected that the system will serve at least 1 million passengers daily at its inauguration in 2018.

For this large infrastructure project, Dextra has been involved in several stations and packages.

Anchoring station perimeter walls

Splicing rebar across station

1/ Ground Anchors

During the excavation phase and before proceeding with the general construction works, the retaining walls of the excavation area need to be anchored to the background. This will prevent any wall displacement and guarantee the safety of operations.

For that purpose, Dextra supplied steel ground anchors installed at the station perimeter. Each system is based on a high-tensile fully threaded bar, coming with nut and plate, and grouted to provide bonding with the soil.

2/ Unitec bolted couplers

bartec, the leading coupler solution in the Middle East, was used for rebar connection in slabs, columns and wall connections.

Unitec bolted couplers have also been used on various parts of the project. Typically, Unitec is applied when the rebar cannot be threaded and lap lengths are too short for a correct splice.

In such cases Unitec provides a convenient and full performance connection, while only requiring a standard impact wrench to lock the connection

The sky is the limit!

Discover the list of the tallest building Dextra ever worked on!

Do you know them all?

BITEC roof tension bar systems > Installation complete!

298 tension bar sets now support the roof of the exhibition center’s expansion,
with tendons exceeding 50 meters length

Facebook Menlo Park > Phase 2 👍

Foundation works of Facebook campus expansion going full speed with Bartec

Facebook is currently undergoing the phase two of its headquarter expansion in Menlo Park, California. Dextra is involved supplying its renowned Bartec rebar splicing solution.

Bartec couplers are used for the vertical connection of cages used in the foundation piles.

In complement to the Bartec couplers, the threading service for this project is provided by Dextra’s local partner and fabricator Gerdau, which is running the rebar preparation operations with Dextra equipment from their workshop.

Did you know…

… there is a Dextra Group division specializing in project forwarding?

Dextra Transport, part of Dextra Group, is a division specialized into XXL industrial project forwarding. Our expert team guides customer with project cargo forwarding solutions, involving large modules through through every step of the way: from the engineering behind the lifting, sea fastening, project planning, insurance, custom and of course operations coordination.

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