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Internationaler Flughafen Suvarnabhumi Bangkok – Phase 2

Internationaler Flughafen Suvarnabhumi Bangkok – Phase 2

Suvarnabhumi Airport is the main international airport of Thailand, operating both domestic and international flights and acting one of the main gateway to South East Asia for travelers in the region. The airport is located at the east of Bangkok, less than 15 minutes from Dextra main manufacturing facility.

Dextra ist seit Beginn im Jahr 2001 am Bau des Flughafens beteiligt und hat auch bei den jüngsten Erweiterungsprojekten des Flughafens mitgewirkt.

Mit der zweiten Erweiterungsphase des Flughafens Suvarnabhumi soll die jährliche Passagierabfertigungskapazität des Flughafens auf 60 Millionen Passagiere erhöht und zusätzliche 28 Gate-Zuweisungen für internationale Flüge bereitgestellt werden. Dadurch wird der Service auf internationale Standards gebracht und der Komfort für Passagiere und Fluggesellschaften im gesamten Gebiet verbessert 960.000 Quadratmeter.

Mehr als 600.000 Bartec-Bewehrungskupplungen wurden in allen Teilen des Flughafens in großem Umfang eingesetzt, darunter Träger, Säulen, Schlitzwände und Pfahlkörbe. Diese beliebte Verbindungslösung für Bewehrungsstäbe ermöglicht eine sichere und zuverlässige Verbindung von Bewehrungsstäben sowohl für vertikale als auch horizontale Anwendungen.

The solutions were delivered with rebar preparation equipment, along with our trained experts, to ensure that production requirements were met in a timely manner.

Moreover, RepairGrip and Unitec couplers were also used for the connection of two rebars with no thread or rebars that have splicing issue.

Terminal 5 des Flughafens Heathrow

Terminal 5 des Flughafens Heathrow

Heathrow Airport, located approximately 25 km west of central London, is the busiest international airport in the United Kingdom.

Dextra was involved in the construction of Terminal 5 and its associated structures.

For Heathrow Airport, Dextra provided its most advanced rebar Schraubanschluss: Griptec, which is distributed in the United Kingdom by local expert fabricators.

Due to its high performance, inherent reliability, systematic proof loading of every connection in factory conditions, and comprehensive certification, Griptec is specified by major consultants worldwide. In the United Kingdom, Griptec holds all three CARES splicing product certificates: TA1-A, TA1-B, and TA1-C.

For our distributors servicing rebar preparation, the Griptec solution is both convenient and productive. It is supported by a smart machine operated by a single operator, offers highly efficient cycle times (approximately 45 seconds per rebar prepared), and includes a test that systematically proof loads each and every bar/sleeve connection.

For contractors, Griptec provides a simple, effective, and reliable way to connect rebar in columns, Schlitzwände, and slabs. One application at Heathrow was for the roof of the new underground station. Griptec connections were also used to create temporary openings that allowed workers and equipment to move freely through the rebar structure and could easily be “closed” using single lengths of rebar with Griptec connections at both ends.

Thanks to its parallel-thread technology, Griptec does not require any specific torque wrenching and can be verified through simple visual inspection, offering a significant advantage in simplifying the project schedule and maximizing operational productivity.

Flughafen Dubai

Flughafen Dubai

Dubai Airport is the main airport in the United Arab Emirates. The famous airport, located just a few kilometers north of Dubai city, is home to the renowned Emirates airline. Dubai International Airport is the world’s #1 airport in terms of international passenger traffic.

Dextra Middle East, also based in Dubai, has been involved in numerous projects related to the construction of Dubai Airport, particularly from 2003 to 2005, during the development of Terminal 3 and the associated concourses.

For the Dubai International Project, Dextra supplied its popular Bartec coupler solution, the leading rebar coupler solution in the UAE. A total of 1.5 million couplers were used at Dubai International Airport.

Überbau

Bartec couplers provided a technical solution for reconnecting second-phase reinforcement between columns and beams, as well as between walls and beams.

Rebar couplers were also used to create temporary openings in the reinforcement, allowing the passage of personnel and equipment.

Stiftungen

Bartec couplers were utilized for the foundation piles. In this application, the couplers became part of a highly integrated and automated cage manufacturing process, enabling the quick connection of large-diameter rebar and maximizing cage production output.

To complement the Bartec rebar coupler solution, Dextra Sonitec tubes were used to ensure the swift installation and reconnection of the sonic tubes along the entire length of the cages. Sonitec tubes are particularly easy to install due to their Push-Fit rubber mouth and easy to set up in the cage thanks to their welded heads. Over the years, more than 1,800,000 meters of Sonitec tubes have been installed at Dubai International Airport!

Mumbai Chhatrapati Shivaji Airport

Mumbai Chhatrapati Shivaji Airport

Mumbai Chhatrapati Shivaji International Airport is the primary airport serving international airports to Mumbai. It is the second airport in India in term of passenger traffic.

Dextra war am Bau von Terminal 2 und den dazugehörigen Bauwerken beteiligt, der zwischen 2009 und 2013 stattfand.

For Mumbai Airport, Dextra delivered its popular Bartec rebar coupler solution, which is the primary rebar coupler used on large projects in India.

Dextra operates its own threading yard in Mumbai and took responsibility for the rebar preparation for this project.

Auf der Baustelle, Bartec was used extensively for vertical connections (bar-to-bar vertical column connections) as well as horizontal applications (column-to-beam), typically for reinforcement of ⌀32mm. Bartec offers an exceptional level of performance, ensuring “bar break” performance on the rebar used at Mumbai Airport.

For the contractor (Larsen & Toubro on this project), Bartec bietet eine einfache und kostengünstige Möglichkeit zur Verbindung von Bewehrungsstäben.

Thanks to its parallel thread technology and rebar prepared with various thread lengths, it requires the same coupler for both standard applications (when one bar can be rotated inside the coupler) and positional applications (when no bar can be rotated). This is a convenient feature that simplifies stock management and prevents product mismatches on site.

Terminal 2 des internationalen Flughafens Hongkong

 

Terminal 2 des internationalen Flughafens Hongkong

Hong Kong International Airport (HKIA) stands as a global aviation hub, ranking among the world’s busiest airports for both cargo and passenger traffic. As part of its commitment to excellence and efficiency, the recent Terminal 2 Expansion project aimed to enhance the airport’s capacity and infrastructure. Dextra’s contribution played a pivotal role in ensuring the project’s success.

With the continuous growth in air travel and cargo shipments, HKIA recognized the need to expand and upgrade its facilities to accommodate the increasing demand. Terminal 2, a vital component of the airport’s infrastructure, became the focus of an extensive expansion project. This redevelopment aimed not only to increase passenger capacity but also to improve operational efficiency and provide a seamless experience for travelers.

Dextra, a leading provider of engineered construction products, played a crucial role in the success of the Terminal 2 Expansion project. The company supplied an impressive 200 tons of post-tensioning bars, specifically the M78 and M88 sizes, Grade 1080. These post-tensioning bars were instrumental in several key aspects of the construction process.

Anschluss von Hubtürmen:

Das Erweiterungsprojekt erforderte eine komplizierte Technik und erforderte die präzise Verbindung der Hubtürme, um die strukturelle Integrität des neuen Terminals sicherzustellen. Die Vorspannstäbe von Dextra sorgten für die nötige Verstärkung und ermöglichten eine sichere und zuverlässige Verbindung zwischen den Türmen.

Schweres Heben der Dachkonstruktion:

Terminal 2’s redevelopment included the installation of a robust and aesthetically pleasing roof structure. The weight and complexity of the roof required a sophisticated lifting mechanism. Dextra’s Grade 1080 post-tensioning bars played a key role in the heavy lifting process, ensuring that the roof structure was securely and efficiently positioned.

As HKIA continues to uphold its status as a global aviation leader, the Terminal 2 Expansion project, along with Dextra’s significant contribution, stands as a remarkable example of innovation and excellence in airport infrastructure development.

Internationaler Flughafen Abu Dhabi

Internationaler Flughafen Abu Dhabi

Abu Dhabi Airport is the main airport of Abu Dhabi, the capital of the United Arab Emirates, located approximately 15 km east of the city. It is the second busiest airport in the UAE, after Dubai International.

Dextra has been involved in the construction of the new Midfield Terminal (Terminal 3), which is set to enter service at the end of 2017. This expansion significantly boosts the airport’s capacity and provides new gates for large airliners, such as the A380.

Dextra played a key role in several aspects of the new terminal, including the foundation, concrete structures, roof, and façade.

Foundations & Concrete structures

Für die Gründungspfähle Bartec couplers were used to reconnect prefabricated cages forming the foundation piles, as well as for other concrete applications. This solution was complemented by the use of Schallaufzeichnungsröhren von Sonitec. The tubes, used for Crosshole Sonic Logging (CSL) integrity testing, are delivered in segments that can be easily reconnected by hand thanks to their bell mouth, saving time during installation. A total of 650,000 Bartec couplers and more than 110,000 meters of Sonitec tubes were installed at the Abu Dhabi Midfield Terminal.

Dacheindeckung und Fassade

For the roofing structure, the Dextra engineering team provided two customized structural solutions.

For all applications requiring structural members to work in compression, Dextra supplied its Compression Strut solution. Compression Struts are easy to install thanks to their fork ends and conveniently allow for minor length adjustments at each fork. A total of 529 Compression Struts were installed for this project.

For trusses where the force is in tension, Dextra supplied its Tension Rod Systems. Similar to the Compression Struts, Tension Bars are easily installed thanks to fork ends, provide adjustment capability at the forks, and feature in-line turnbuckles. Dextra’s Stainless range was selected for this application, ensuring unmatched aesthetics with its mirror surface finish.

Internationaler König-Abd-al-Aziz-Flughafen (KAIA)

Internationaler König-Abd-al-Aziz-Flughafen (KAIA)

King Abdulaziz International Airport (KAIA) is an international airport located in Jeddah, Saudi Arabia.

The airport, named after the founder of Saudi Arabia, King Abdulaziz Al Saud, is the country’s third-largest and busiest airport.

KAIA has four operational passenger terminals: the North Terminal, South Terminal, Hajj Terminal, and Terminal 1. The Hajj Terminal was specifically created for Muslim pilgrims traveling to Mecca each year for the Hajj.

Dextra supplied more than 300,000 Bartec couplers, which were installed in various structures, including bridges, tunnels, railway stations, terminals, the ATC tower, and car parking facilities.

Suvarnabhumi Bangkok International Airport สนามบินสุวรรณภูมิ

Suvarnabhumi Bangkok International Airport

สนามบินสุวรรณภูมิ

Suvarnabhumi Airport is the main international airport of Thailand, serving both domestic and international flights and acting as one of the primary gateways to Southeast Asia for travelers in the region. The airport is located east of Bangkok, less than 15 minutes from Dextra’s main manufacturing facility.

Dextra has been involved since the beginning of the Suvarnabhumi construction in 2001 and continues to play a role in the airport’s latest expansion projects.

Over the years, Dextra has provided a wide range of technical solutions to support various contractors on different parts of the project.

For foundation piles, Schlitzwände, columns, beams, and other concrete structures, Bartec rebar couplers have been extensively used throughout the airport. This popular coupler solution ensures safe rebar connections, both vertical and horizontal. In Thailand, Dextra also handles rebar preparation services, which are carried out at our own threading yard in Bangkok.

The terminal roofs and concourses were designed to use Dextra Tension Rod Systems as cross-trusses. These high-performance large bar systems are easy to install and adjust in length, thanks to their fork ends and in-line connectors, while also contributing to the overall aesthetics of the terminal structure.

For the plane remote parking area, where aircraft fine-tune communications with the control tower, Dextra supplied large-diameter FK Dübel bars to connect the tarmac concrete slabs. Dextra’s FK bars offer similar tensile performance to steel bars but help reduce the interference typically associated with metallic structures.

Erweiterung des internationalen Flughafens Kuwait: Terminal II-Gebäude

Erweiterung des internationalen Flughafens Kuwait: Terminal II-Gebäude

Kuwait International Airport is the country’s main airport, located to the south of Kuwait City. The hub currently handles more than 9 million passengers annually and is home to the renowned Kuwait Airways, Jazeera Airways, and Wataniya Airways.

Ein neues hochmodernes Terminal

This new infrastructure is part of the airport’s expansion project, aimed at enhancing its status as the State of Kuwait’s gateway. When completed, the Terminal II building will form a triangular shape, symbolizing Kuwait and reflecting the country’s rich culture and civilization.

Scheduled for completion in 2020, this striking five-story terminal building will be capable of handling 25 million passengers annually and will be connected to the first terminal via a tunnel.

Von den Fundamenten bis zu den Dächern

For this project, the lead Turkish contractor Limak Holding and its Kuwaiti agent Kharafi National selected Dextra’s Rolltec rebar coupler solution for rebar splicing in all the building’s concrete structures. Thanks to its rolled-parallel threaded system, along with its simple preparation and installation process, this splicing solution helps shorten construction cycle times.

For the terminal’s impressive structure, the contractors also chose Dextra’s high-performance Smooth Post-Tensioning Bar Systems. Featuring smooth carbon steel bars and rolled threads, the high-tensile PT Bar system offers exceptional fatigue and strength performance, as well as high impact resistance.

For more information about our products, including Schraubanschlüsse and engineered bar systems, please contact the Dextra-Team in Dubai.

Neuer internationaler Flughafen für Mexiko-Stadt

Neuer internationaler Flughafen für Mexiko-Stadt

The Mexico City New International Airport is a major infrastructure project designed by Sir Norman Foster and launched in 2014. It aims to provide Mexico’s capital with a state-of-the-art airport hub by 2020. The project is located to the east of Mexico City and is set to accommodate an annual passenger capacity of 68 million, surpassing the previous Benito Juarez Airport, which currently handles 41.7 million passengers annually and is the busiest airport in Latin America. The project features an X-shaped passenger terminal, three runways, and a control tower.

For this, the largest infrastructure project in Latin America, Dextra has been involved in supplying its Bartec-Bewehrungskupplungen for the foundations of the terminal building (contractor ICA), the transport building (contractor Sacyr), and the control tower (contractor Aldesa).

Bartec couplers, often preferred in seismic areas like Mexico, replace the traditional lapping of large ASTM #12 rebar (equivalent to 38mm) on this project. For such large diameters, it is both faster and more cost-effective to connect bars with couplers rather than using traditional overlapping methods.

Bartec rebar coupler equipment a the New Interational Airport of Mexico construction site

Dextra has provided Mexico Airport with up to 10 sets of Bartec equipment (a total of 30 machines, with each set delivered in a container) for all rebar preparation operations. This impressive setup has been supported by our local After Sales team, who have trained the machine operators and maintained the equipment to ensure optimal productivity.